Brake Pedal: Installation

WARNING: This page is about a different car, the 2007 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
1. Install the support with the 4 nuts.
  Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 1: Installing Support With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bolt to the support.
  Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
  
  Fig 2: Installing Bolt To Support
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PUSH ROD PIN
1. Apply lithium soap base glycol grease to the push rod pin.
  
  Fig 3: Installing Push Rod Pin To Push Rod Clevis
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the push rod pin to the push rod clevis.
  NOTE: The push rod pin must be installed as shown in the illustration.
3. Install the clip to the push rod pin.
  NOTE: The clip must be installed as shown in the illustration.
INSTALL STOP LIGHT SWITCH ASSEMBLY
1. Insert the switch into the adjuster until the switch body touches the pedal.
  NOTE: Do not depress the pedal.
  
  Fig 4: Inserting Switch Into Adjuster
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Turn the switch a quarter turn clockwise.
  Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less
  
  NOTE: Do not depress the pedal.
3. Check the switch clearance.
  Standard stop light switch clearance: 1.5 to 2.5 mm (0.059 to 0.098 in.)
CONNECT CONNECTORS
1. w/ 296 diameter disc brake:
  Connect the brake pedal load sensing switch connector.
2. Connect the stop light switch connector.
CHECK AND ADJUST BRAKE PEDAL HEIGHT (See ADJUSTMENT )
CHECK BRAKE PEDAL FREE PLAY (See ADJUSTMENT )
CHECK BRAKE PEDAL RESERVE DISTANCE (See ADJUSTMENT )
INSTALL INSTRUMENT PANEL SUB-ASSEMBLY
1. Install the instrument panel (see REASSEMBLY ).
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL