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Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 67 (Axle) >> Rear Axle Shaft >> Disassembly

Rear Axle Shaft: Disassembly

WARNING: This page is about a different car, the 2007 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE BEARING ABS SPEED SENSOR ROTOR 
    1. Attach 4 nuts to the serration bolts and using a hammer, tap out the serration bolts from the backing plate.
      NOTE: Do not reuse the nuts previously removed from the vehicle.
      Fig 1: Taping Out Serration Bolts From Backing Plate Using Hammer
      G04437375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Grind the retainer and sensor rotor surfaces using a grinder, then pry them out with a chisel and hammer.
  2. REMOVE REAR AXLE SHAFT SNAP RING 
    1. Using a snap ring expander, remove the snap ring from the axle shaft.
      Fig 2: Grinding Retainer & Sensor Rotor Surfaces Using Grinder
      G04437376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REAR AXLE SHAFT 
    1. Attach 4 washers and nut to the serration bolts, then torque the nuts to install the serration bolts to the backing plate.
    2. Remove the 4 nuts and washers from the serration bolts.
      Fig 3: Removing Nuts & Washers From Serration Bolts
      G04437377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Position SST on the backing plate with the 4 nuts.

      SST 09521-25011, 09521-25023 

    4. Using a press, remove the axle shaft, bearing retainer and plate washer from the backing plate.
    5. Remove the SST.
      Fig 4: Positioning SST On Backing Plate With 4 Nuts
      G04437378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL DEFLECTOR 
    1. Using a brass bar and hammer, tap out the 5 hub bolts, oil deflector and gasket.
      Fig 5: Tapping Out Hub Bolts Using Brass Bar & Hammer
      G04437379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE REAR AXLE SHAFT OUTER OIL SEAL 
    1. Using SST, tap out the oil seal.

      SST 09308-00010 

      Fig 6: Tapping Out Rear Axle Shaft Outer Oil Seal Using SST
      G04437380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE REAR AXLE BEARING CASE 
    1. Attach 4 nuts to the serration bolts and remove the serration bolts and bearing case from the backing plate using a hammer.
      NOTE: Do not reuse the nuts previously removed from the vehicle.
      Fig 7: Removing Serration Bolts & Bearing Case From Backing Plate Using Hammer
      G04437381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE REAR AXLE SHAFT BEARING 
    1. Using SST and a press, press out the bearing.

      SST 09950-60020 (09951-00810), 09950-70010 (09951-07100) 

      Fig 8: Pressing Out Rear Axle Shaft Bearing Using SST & Press
      G04437382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002