LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 62 (Air Conditioning) >> Front Cooling Unit >> Removal

Front Cooling Unit: Removal

WARNING: This page is about a different car, the 2007 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See  REPLACEMENT   ) 
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  3. REMOVE LIQUID TUBE AND SUCTION TUBE 
    1. Using SST, remove the 2 piping clamps.

      SST 09870-00025 (Liquid tube), 09870-00015 (Suction tube) 

      Fig 1: Removing Piping Clamps
      G04440511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Attach SST to the piping clamp.

        HINT:

        Confirm the direction of the piping clamp claw and SST referring to the illustration on the caution label.

        Fig 2: Attaching SST To Piping Clamp
        G04440512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Push down SST and release the clamp lock.
        NOTE: Be careful not to deform the tubes when pushing SST.
      3. Pull SST slightly and push the release lever, then remove the piping clamp with SST.
      4. Remove the piping clamp from SST.
    2. Disconnect the both tubes.
      NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.
      Fig 3: Pushing Release Lever
      G04440513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY 
  5. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY 
  6. REMOVE ANTENNA RELAY 
    1. Disconnect the connector.
    2. Remove the 2 screws and antenna relay.
      Fig 4: Removing Antenna Relay Screws
      G04440514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE COOLING UNIT 
    1. Disconnect the connector.
    2. Remove the 4 screws, 2 nuts and cooling unit.
      Fig 5: Removing Cooling Unit Screws & Nuts
      G04440515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002