Front Cooling Unit: Reassembly

WARNING: This page is about a different car, the 2007 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL DRAIN HOSE
INSTALL COOLER EXPANSION VALVE
1. Sufficiently apply compressor oil to 4 new O-rings and the fitting surface of the tube and expansion valve.
  Compressor oil: ND-OIL 8 or equivalent
2. Using a 5 mm hexagon wrench, install the cooler expansion valve with the 2 bolts.
  Torque: 3.5 N*m (35 kgf*cm, 30 in.*lbf)
3. Install the grommet.
  
  Fig 1: Installing Cooler Expansion Valve Using Hexagon Wrench
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EVAPORATOR TEMPERATURE SENSOR
1. Install the evaporator temperature sensor.
  
  Fig 2: Installing Evaporator Temperature Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EVAPORATOR SUB-ASSEMBLY
1. Install the air refiner filter.
2. Install the evaporator.
  HINT:
  
  If evaporator is replaced, add compressor oil to the evaporator.
  
  Add oil amount: 40 cc (1.4 fl.oz.)
  
  Compressor oil: ND-OIL 8 or equivalent
3. Install the No. 1 cooler cover with the 8 screws.
4. Connect the connector clamp.
  
  Fig 3: Installing No. 1 Cooler Cover Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002