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On-Vehicle Inspection

WARNING: This page is about a different car, the 2007 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK DIFFERENTIAL LOCK INDICATOR SWITCH POSITION 
    1. Start the engine, and shift the transfer shift lever to the "H" position.
    2. Check that the center differential indicator light comes on when the switch is in "ON" position. Check that the light goes off when the switch is in "OFF" position.
      Fig 1: Checking Differential Lock Indicator Switch Position
      G04436956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CHECK SHIFT LEVER POSITION 
    1. Start the engine, and turn the center differential lock switch OFF.
    2. Check that the center differential indicator light comes on when the transfer shift lever is shifted to the "L" position. Check that the light goes off when the lever is shifted to the "N" or "H" position.
      Fig 2: Checking Shift Lever Position
      G04436957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT CENTER DIFFERENTIAL LOCK CONTROL RELAY 
    1. Check that continuity exists between each terminal, as shown in TESTER CONNECTION AND SPECIFIED CONDITION TABLE  .

      OK 

      TESTER CONNECTION AND SPECIFIED CONDITION TABLE

      Tester Connection Specified Condition
      1 - 2 Continuity
      2 - 4 Continuity
      6 - 7 (1)
      (1) There is a diode between the terminals 6 and 7.
      Fig 3: Inspecting Center Differential Lock Control Relay
      G04436958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If no continuity exists, check that continuity exists when changing the position of positive (+) probe for the position of negative (-) probe of the tester.

    2. Apply battery positive voltage between each terminal and check that continuity exists between each terminal, as shown in TESTER CONNECTION AND SPECIFIED CONDITION TABLE .

      OK 

      TESTER CONNECTION AND SPECIFIED CONDITION TABLE

      Battery Voltage Applied Terminal Tester Connection Specified Condition
      6 (+) - 5 (-) 1 - 3 Continuity
      6 (+) - 5 (-) 1 - 2 No continuity
      7 (+) - 2 (-) 9 - 10 No continuity
      9 (+) - 10 (-) 3 - 4 Continuity
      9 (+) - 10 (-) 2 - 4 No continuity

      If continuity is not as specified, replace the relay.

  4. CHECK ACTUATOR OPERATION 
    1. Raise up the front wheels, place the stopper under the rear wheels to block them, and pull up the parking brake.
    2. Disconnect the connector of the actuator and connect it to the relay using wire.
      Fig 4: Checking Actuator Operation
      G04436959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check that the front propeller shaft can be rotated by hand.

      HINT:

      When inspecting the operation described above, use a heater main relay.

      OK 

      INSPECTION ITEM AND SPECIFIED CONDITION

      Inspection Item Specified Condition
      Center Differential
      Free --> Lock
      Front propeller shaft cannot be rotated.
      Center Differential
      Lock --> Free
      Front propeller shaft can be rotated.
      Fig 5: Identifying Heater Main Relay
      G04436960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Connect the terminals being careful not to touch the neighboring terminals or metallic parts of relay housing.