LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 59 (Transfer Case - Hf2A) >> Idler Gear >> Reassembly

Idler Gear: Reassembly

WARNING: This page is about a different car, the 2007 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

Coat all of the sliding and rotating surfaces with gear oil before reassembly.

  1. INSTALL FRONT TAPER ROLLER BEARING 
    1. Using SST and a press, press in the taper roller bearing.

      SST 09316-60011 (09316-00011, 09316-00031) 

      Fig 1: Pressing In Taper Roller Bearing Using SST & Press
      G04437046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HIGH AND LOW CLUTCH SLEEVE 
    1. Install the high and low clutch sleeve to the idler gear.

      HINT:

      Make sure to install the high and low clutch sleeve in the correct direction.

      Fig 2: Installing High & Low Clutch Sleeve
      G04437047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NEEDLE ROLLER BEARING AND IDLER LOW GEAR 
    1. Apply gear oil to the needle roller bearing.
    2. Install the needle roller bearing and idler low gear to the idler gear.
      Fig 3: Installing Needle Roller Bearing & Idler Low Gear To Idler Gear
      G04437048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR TAPER ROLLER BEARING 
    1. Using SST and a press, press in the taper roller bearing.

      SST 09316-60011 (09316-00011, 09316-00071) 

  5. CHECK IDLER LOW GEAR RADIAL AND THRUST CLEARANCE (See  IDLER GEAR   ) 
    Fig 4: Pressing In Rear Taper Roller Bearing Using SST & Press
    G04437049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002