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Clutch Drum And Input Shaft Assembly: Disassembly

WARNING: This page is about a different car, the 2006 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. FIX CLUTCH DRUM AND INPUT SHAFT ASSEMBLY 
    1. Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft assembly onto the oil pump.
      Fig 1: Placing Oil Pump Onto Torque Converter Clutch
      G04436858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
      Fig 2: Removing Snap Ring Using Screwdriver
      G04436859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the reverse clutch hub sub-assembly, reverse clutch reaction sleeve, clutch cushion, plate reverse clutch flange, 5 reverse clutch discs and 4 clutch plates from the clutch drum.
      Fig 3: Removing Reverse Clutch Hub Sub-Assembly
      G04436860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REVERSE CLUTCH REACTION SLEEVE 
    1. Remove the reverse clutch reaction sleeve from the reverse clutch hub.
      Fig 4: Removing Reverse Clutch Reaction Sleeve From Reverse Clutch Hub
      G04436861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE REAR CLUTCH DISC 
    1. Remove the clutch cushion plate, reverse clutch flange, 4 plates and 5 discs from the reverse clutch hub.
  5. INSPECT REAR CLUTCH DISC (See  INSPECTION   ) 
  6. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 5: Removing Clutch Cushion Plate, Reverse Clutch Flange, Plates & Discs From Reverse Clutch Hub
    G04436862Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the forward clutch hub sub-assembly from the clutch drum.
      Fig 6: Removing Forward Clutch Hub Sub-Assembly From Clutch Drum
      G04436863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 thrust needle roller bearings from the forward clutch hub.
  8. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 7: Removing Thrust Needle Roller Bearings From Forward Clutch Hub
    G04436864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE MULTIPLE DISC CLUTCH HUB 
    1. Remove the multiple disc clutch hub from the clutch drum.
      Fig 8: Removing Multiple Disc Clutch Hub From Clutch Drum
      G04436865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 2 thrust bearing race and input shaft thrust bearing race rear from the multiple disc clutch hub.
      Fig 9: Removing No. 2 Thrust Bearing Race & Input Shaft Thrust Bearing Race Rear From Multiple Disc Clutch Hub
      G04436866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE INPUT SHAFT ASSEMBLY 
    1. Remove the thrust needle roller bearing from the clutch drum.
      Fig 10: Removing Thrust Needle Roller Bearing From Clutch Drum
      G04436867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the input shaft assembly from the clutch drum.
      Fig 11: Removing Input Shaft Assembly From Clutch Drum
      G04436868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE INPUT SHAFT OIL SEAL RING 
    1. Remove the 3 oil seal rings from the input shaft.
      Fig 12: Removing Oil Seal Rings From Input Shaft
      G04436869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC 
    1. Using a screwdriver, remove the hole snap ring
      Fig 13: Removing Hole Snap Ring Using Screwdriver
      G04436870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 flanges, 6 discs and 5 plates from the input shaft.
  13. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC (See  INSPECTION   ) 
    Fig 14: Removing Flanges, Discs & Plates From Input Shaft
    G04436871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 CLUTCH BALANCER 
    1. Place SST on the No. 1 clutch balancer, and compress the return spring with a press.

      SST 09350-30020 (09350-07040, 09350-07070) 

      Fig 15: Compressing Return Spring With Press
      G04436872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 clutch balancer and forward clutch return spring from the input shaft assembly.
      Fig 16: Removing No. 1 Clutch Balancer & Forward Clutch Return Spring From Input Shaft Assembly
      G04436873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the No. 1 clutch balancer.
  15. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 17: Removing O-Ring From No. 1 Clutch Balancer
    G04436874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE FORWARD CLUTCH PISTON 
    1. Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the input shaft to remove the forward clutch piston.
      Fig 18: Removing Forward Clutch Piston
      G04436875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the forward clutch piston.
      Fig 19: Removing O-Rings From Forward Clutch Piston
      G04436876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE REVERSE CLUTCH FLANGE 
    1. Remove the reverse clutch flange from the clutch drum.
      Fig 20: Removing Reverse Clutch Flange From Clutch Drum
      G04436877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE DIRECT CLUTCH DISK 
    1. Using a screwdriver, remove the 2 hole snap rings from the clutch drum.
      Fig 21: Removing Hole Snap Rings From Clutch Drum Using Screwdriver
      G04436878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the reverse clutch flange, 6 plates and 5 discs from the clutch drum.
  19. INSPECT DIRECT CLUTCH DISK 
    Fig 22: Removing Reverse Clutch Flange, Plates & Discs From Clutch Drum
    G04436879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 3 CLUTCH BALANCER 
    1. Place SST on the No. 3 clutch balancer, and compress the return spring with a press.

      SST 09387-00070, 09350-30020 (09350-07070) 

      Fig 23: Compressing Return Spring With Press
      G04436880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Remove the reverse clutch return spring and O-ring from the reverse clutch piston.
  22. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 24: Removing Reverse Clutch Return Spring & O-Ring From Reverse Clutch Piston
    G04436881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY 
    1. Remove the reverse clutch piston, sub-assembly from the clutch drum.
      Fig 25: Removing Reverse Clutch Piston, Sub-Assembly From Clutch Drum
      G04436882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the reverse clutch piston.
      Fig 26: Removing O-Ring From Reverse Clutch Piston
      G04436883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the clutch drum.
      Fig 27: Removing O-Ring From Clutch Drum
      G04436884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    1. Place SST on the direct clutch piston, and compress the return spring with a press.

      SST 09320-89010, 09350-30020 (09350-07070) 

      Fig 28: Compressing Return Spring With Press
      G04436885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the clutch drum.
      Fig 29: Removing Direct Clutch Piston Sub-Assembly From Clutch Drum Using Screwdrivers
      G04436886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the clutch drum.
      Fig 30: Removing O-Ring From Clutch Drum
      G04436887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch piston.
      Fig 31: Removing No. 2 Clutch Balancer & Direct Clutch Return Spring From Direct Clutch Piston
      G04436888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 O-rings from the direct clutch piston.
  25. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 32: Removing O-Rings From Direct Clutch Piston
    G04436889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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