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Reassembly (2005/05-2006/01)

WARNING: This page is about a different car, the 2006 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Wear protective gloves. Sharp areas on the seatback frame and seat adjuster may injure your hands.

HINT:

  1. INSTALL SEAT POSITION AIRBAG SENSOR (for Driver Side) 
    1. Install the airbag sensor with a new bolt.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Connect the connector.
      Fig 1: Installing Seat Position Airbag Sensor (For Driver Side)
      G04438866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL SEAT POSITION CONTROL RELAY 
    1. Install the seat position control relay with the 2 bolts.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    2. Connect the connectors.
  3. INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY 
    1. Install the spacer to the seatback frame.
    2. Install the lumbar support with the 2 bolts.
    Fig 2: Installing Lumbar Support Adjuster Assembly
    G04438867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT SEATBACK HEATER 
    1. Turn the seatback cover inside out.
    2. Using a tacker, install the seatback heater to the seatback cover with the tack pins.
      NOTE: Do not substitute other metal parts for the tack pins. Insufficient distance between the heater and the cover may result in damage to the heater.

      HINT:

      • Use Fig 3 for "A" and "B":

        Fasten the cover and the heater with the tack pins, matching the seam with the V slit of the heater.

      • Sewing thread can be substituted for the tack pins. However, allow a distance of 6 to 7 mm (0.24 to 0.28 in.) between both sewed parts of the heater and the cover.
      Fig 3: Installing Front Seatback Heater
      G04438868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Thread the wires through the listing pocket.
    4. Turn the seatback cover inside out to put it back to its original position.
      Fig 4: Installing Seat Wires
      G04438869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT SEATBACK COVER 
    1. Using hog ring pliers, install the seatback cover to the seatback pad with new hog rings.
      Fig 5: Installing Seatback Cover
      G04438870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the seatback cover with pad to the seatback frame.
    3. w/o Front seat side airbag:

      Using hog ring pliers, install new hog rings.

    4. w/Front seat side airbag:

      Using hog ring pliers, install new hog rings, Then. install the clamps and the 2 bolts.

      Torque: 4.7 N*m (48 kgf*cm, 42 in.*lbf) 

      Fig 6: Installing Seat Side Airbag And Hog Rings
      G04438871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the 2 headrest supports.
  6. INSTALL FRONT ARMREST ASSEMBLY 
    1. Install the bush to the seatback.
    2. Install the armrest with the bolt.

      Torque: 37 N*m (380 kgf*cm, 27 ft.*lbf) 

    3. Install the No. 1 seat armrest cap.
  7. INSTALL FRONT SEATBACK ASSEMBLY 
    1. w/o Front seat side airbag:

      Install the reclining adjuster inside shield RH with the screw.

    2. w/Front seat side airbag:

      Place the airbag connector along the inner seat adjuster, and then install the reclining adjuster inside shield with the screw so that the connector is placed in between them.

      NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
    3. Install the reclining adjuster inside shield LH with the screw.
      Fig 7: Installing Reclining Adjuster Inside Shield LH
      G04438872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the seatback with the 4 bolts.

      Torque: 43 N*m (440 kgf*cm, 32 ft.*lbf) 

      Fig 8: Installing Seatback
      G04438873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using hog ring pliers, install new hog rings.
    6. Attach the hook.
      Fig 9: Attaching Hook
      G04438874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the connectors.
  8. INSTALL FRONT SEAT CUSHION HEATER 
    1. Turn the seat cushion cover inside out.
    2. Using a tacker, install the seat cushion heater to the seat cushion cover with the tack pins.
      NOTE: Do not substitute other metal parts for the tack pins. Insufficient distance between the heater and the cover may result in damage to the heater.

      HINT:

      • Using Fig 11 for "A" and "B":

        Fasten the cover and the heater with the tack pins, matching the seam with the V slit of the heater.

      • Using Fig 11 for "C":

        Fasten the outstretched cloth pad and the heater with the tack pins, matching the edge of the cloth pad with the V slit of the heater.

        Fig 10: Installing Seat Cushion Heater
        G04438875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Sewing thread can be substituted for the tack pins. However, allow a distance of 6 to 7 mm (0.24 to 0.28 in.) between both sewed parts of the heater and the cover.
        Fig 11: Identifying Seat Cushion Heater Location
        G04438876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Thread the wires through the listing pocket.
      Fig 12: Installing Seat Wires
      G04438877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Turn the seat cushion cover inside out to put it back to its original position.
  9. INSTALL FRONT SEAT CUSHION COVER 
    1. Using hog ring pliers, install the seat cushion cover to the seat cushion pad with new hog rings.
    2. Using hog ring pliers, install the seat cushion cover with pad to the seat cushion frame with new hog rings.
    3. Attach the hook.
      Fig 13: Installing Front Seat Cushion Cover
      G04438878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT SEAT CUSHION ASSEMBLY 
    1. Install the seat cushion to the seat adjuster with the 4 bolts.

      Torque: 21 N*m (210 kgf*cm, 15 ft.*lbf) 

    2. Attach the wire harness clamp.
      Fig 14: Installing Front Seat Cushion Assembly
      G04438879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT NO. 1 SEAT CUSHION SHIELD INNER LH 
    1. Install the cushion shield with the screw.
      Fig 15: Installing Front No. 1 Seat Cushion Shield Inner LH
      G04438880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL SEAT TRACK LOWER RAIL PROTECTOR 
    1. Attach the claws to install the rail protector.
    2. Install the screw.
      Fig 16: Installing Seat Track Lower Rail Protector
      G04438881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL FRONT SEAT CUSHION SHIELD INNER LH 
    1. Install the cushion shield with the 3 screws.
      Fig 17: Installing Front Seat Cushion Shield Inner LH
      G04438882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH 
    1. Install the inner belt with the bolt.

      Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 

    2. Connect the connector and attach the clamp.
      Fig 18: Installing Front Seat Inner Belt Assembly LH
      G04438883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FRONT SEAT CUSHION SHIELD LH 
    1. Install the lumbar support switch with the 2 screws.
      Fig 19: Installing Lumbar Support Switch
      G04438884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the power seat switch with the 3 screws.
    3. Connect the connectors as shown in Fig 20.
      Fig 20: Connecting Connectors
      G04438885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the cushion shield with the 4 screws.
      Fig 21: Installing Cushion Shield
      G04438886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the 2 power seat switch knobs.
  16. INSTALL FRONT SEATBACK BOARD SUBASSEMBLY LH 
    1. Push the seatback board in the direction indicated by the arrow as to attach the 2 hooks.
      Fig 22: Pushing Seatback Board To Attach Hooks
      G04438887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the 2 claws to install the seatback board.
      Fig 23: Installing Seatback Board
      G04438888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL FRONT SEAT HEADREST ASSEMBLY