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Transaxle Rear Cover: Reassembly

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL REAR TRANSAXLE COVER NEEDLE ROLLER BEARING 
    1. Coat a new needle roller bearing with ATF.
    2. Using SST and a press, install the needle roller bearing into the rear transaxle cover.

      SST 09950-60010 (09951-00190, 09952-06010), 09950-70010 (09951-07100) 

      Standard clearance: 

      25.2 mm (0.992 in.) 

      Fig 1: Identifying Needle Roller Bearing Into Rear Transaxle Cover
      G05591403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. Compress the oil seal ring from both sides to reduce dimension A.

      Dimension A: 

      5.0 mm (0.197 in.) 

      Fig 2: Identifying Oil Seal Ring
      G05591404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the oil seal ring with ATF and install it onto the rear transaxle cover.
  3. INSTALL 2ND COAST AND OVERDRIVE O-RING 
    1. Coat 2 new O-rings with ATF and install them into the 2nd coast and overdrive brake piston.
      NOTE: Do not damage the O-rings.
      Fig 3: Identifying O-Rings
      G05591405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Coat the piston with ATF and install it into the transaxle rear cover.
      NOTE: Do not damage the O-rings.
      Fig 4: Identifying 2nd Coast And Overdrive Brake Piston
      G05591406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST and a press, install the overdrive brake return spring and snap ring onto the transaxle rear cover.

      SST 09387-00070 

      NOTE:
      • Stop pressing the press when the spring sheet is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, to prevent the spring sheet from deforming.
      • Do not expand the snap ring excessively.
        Fig 5: Identifying Snap Ring
        G05591407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR TRANSAXLE COVER PLUG 
    1. Coat 4 new O-rings with ATF, and install them into the 4 rear transaxle cover plugs.
    2. Fig 6: Identifying Rear Transaxle Cover Plugs
      G05591408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 4 rear transaxle cover plugs into the rear transaxle cover.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

      NOTE: Do not damage the O-rings.