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Transaxle Rear Cover: Disassembly

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE REAR TRANSAXLE COVER PLUG 
    1. Remove the 4 rear transaxle cover plugs from the rear transaxle cover.
    2. Fig 1: Identifying Rear Transaxle Cover Plugs
      G05591396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, remove the 4 O-rings from the 4 rear transaxle cover plugs.
  2. REMOVE OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and a screwdriver, remove the snap ring.

      SST 09387-00070 

      NOTE: Stop the press when the overdrive brake piston is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, to prevent the overdrive brake piston from being deformed.
      Fig 2: Identifying Snap Ring
      G05591397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the overdrive brake return spring from the transaxle rear cover.
  3. REMOVE 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle rear cover to remove the overdrive brake piston.
      NOTE:
      • Blowing the air may cause the piston to jump out. When removing the piston, hold it by hand using a shop rag of piece of cloth.
      • Do not splash ATF with the compressed air.
        Fig 3: Identifying Compressed Air To Transaxle Rear Cover
        G05591398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE 2ND COAST AND OVERDRIVE O-RING 
    1. Using a screwdriver, remove the 2 O-rings from the 2nd coast and overdrive brake piston.
      Fig 4: Identifying O-Rings
      G05591399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 3 oil seals from the transaxle rear cover.
      Fig 5: Identifying Oil Seals
      G05591400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE REAR TRANSAXLE COVER NEEDLE ROLLER BEARING 
    1. Using SST, remove the bearing from the rear transaxle cover.

      SST 09387-00041 (09387-01021) 

      Fig 6: Identifying Bearing From Rear Transaxle Cover
      G05591401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002