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Valve Body Assembly: Installation

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the spring and check ball body.
      Fig 1: Identifying Check Ball Body And Spring
      G05582303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align the groove of the manual valve with the pin of the lever.
    3. Apply ATF to the 17 bolts.
    4. Install the 17 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator piston spring and the check ball body to install it.
      • Tighten the bolts marked by * in the illustration first temporarily because they are positioning bolts.
        Fig 2: Identifying Bolts Torque Sequence
        G05583560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Each bolt length is indicated below.

      Bolt length: 

      25 mm (0.984 in.) for bolt A 

      57 mm (2.244 in.) for bolt B 

      41 mm (1.614 in.) for bolt C 

  2. CONNECT TRANSMISSION WIRE 
    1. Coat the O-ring with ATF.
    2. Apply ATF to the bolt.
    3. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    4. Connect the 7 shift solenoid valve connectors.
      Fig 3: Identifying Shift Solenoid Valve Connectors With Lock Plate And Temperature Sensor
      G05583561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
    3. Fig 4: Identifying Oil Strainer O-Ring
      G05539395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply ATF to the 3 bolts.
    5. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Fig 5: Identifying Oil Strainer Bolts
      G05583554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY 
    1. Install the 2 magnets in the oil pan.
      Fig 6: Identifying Magnets In Oil Pan
      G05000735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new gasket and the oil pan with the 18 bolts.

      Torque: 7.6 N*m (77 kgf*cm, 67 in.*lbf) 

      Fig 7: Identifying Oil Pan Bolts Torque Sequence
      G05583539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 1 ENGINE UNDER COVER 
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  7. ADD AUTOMATIC TRANSAXLE FLUID 

    Fluid type: 

    Toyota Genuine ATF WS or Equivalent 

  8. INSPECT TRANSAXLE FLUID LEVEL 
    1. Inspect the fluid level (see ON-VEHICLE INSPECTION  ).