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Automatic Transaxle Unit: Disassembly

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and control shaft lever.
      Fig 1: Identifying Control Shaft Lever Nut
      G05583667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry off the lock plate.
      3. Fig 2: Identifying Prying Off Lock Plate Using Screwdriver
      G05582410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the nut and lock plate.
    4. Remove the 2 bolts and pull out the switch.
      5. Fig 3: Identifying Park/Neutral Position Switch Bolts
      G05582411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BREATHER PLUG HOSE 
    1. Remove the breather plug hose from the transaxle case.
  3. REMOVE OIL COOLER OUTLET TUBE ELBOW 
    1. Remove the elbow.
    2. Remove the O-ring from the elbow.
      Fig 4: Identifying Oil Cooler Outlet Tube Elbow
      G05583670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL COOLER INLET TUBE ELBOW 
    1. Remove the elbow.
    2. Remove the O-ring from the elbow.
      3. Fig 5: Identifying Oil Cooler Inlet Tube Elbow
      G05583671Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE SPEED SENSOR 
    1. Remove the 2 bolts and the 2 speed sensors from the transaxle.
      Fig 6: Identifying Speed Sensor With Bolts
      G05583672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 plugs from the transaxle case.
    2. Remove the 4 O-rings from the 4 plugs.
      3. Fig 7: Identifying No. 1 Transaxle Case Plug
      G05583673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Remove the bolt and cover.
    2. Remove the O-ring from the cover.
  8. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Fix the transaxle.
      Fig 8: Identifying Automatic Transaxle Assembly
      G05582416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY 
    1. Remove the 18 bolts, oil pan and gasket.
      Fig 9: Identifying Oil Pan Bolts Torque Sequence
      G05583539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 magnets from the oil pan.
      Fig 10: Identifying Magnets In Oil Pan
      G05000735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSPECT TRANSMISSION OIL CLEANER MAGNET 
    1. Remove the magnets and use them to collect any steel chips. Examine the chips and particles in the pan and on the magnet to determine what type of wear has occurred in the transaxle.

      Result: 

      Steel (magnetic): 

      Wear of the bearing, gear and plate 

      Brass (non-magnetic): 

      Wear of the bush 

      Fig 11: Identifying Magnets And Collecting Steel Chips
      G05583677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 3 bolts and oil strainer.
      Fig 12: Identifying Oil Strainer Bolts
      G05583554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil strainer.
      Fig 13: Identifying Oil Strainer O-Ring
      G04976101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE TRANSMISSION WIRE 
    1. Remove the 7 connectors from the shift solenoid valves.
      2. Fig 14: Identifying Shift Solenoid Valves Connectors With Lock Plate And Temperature Sensor
      G05583680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt, lock plate and temperature sensor.
    3. Remove the bolt and transmission wire from the transaxle case.
      Fig 15: Identifying Transmission Wire Connector Bolt
      G05246094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Support the valve body and remove the 17 bolts and valve body.
      Fig 16: Identifying Valve Body Bolts Torque Sequence
      G05583557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Remove the gasket from the transaxle case.
      2. Fig 17: Identifying No. 1 Governor Apply Gasket
      G05388273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Remove the gasket from the transaxle case.
      2. Fig 18: Identifying Transaxle Case 2nd Brake Gasket
      G05388274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE BRAKE DRUM GASKET 
    Fig 19: Identifying Brake Drum Gasket
    G05388275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the gasket from the transaxle case.
  17. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring from the transaxle case.
      Fig 20: Identifying Check Ball Body And Spring
      G04976106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE C-3 ACCUMULATOR PISTON 
    1. Remove the spring from the C-3 accumulator piston.
      Fig 21: Identifying C-3 Accumulator Piston Spring
      G05388277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it using a waste cloth.
      • Take care not to splash ATF when applying compressed air.
        Fig 22: Identifying C-3 Accumulator Piston Oil Hole
        G05000747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the C-3 accumulator piston.
      Fig 23: Identifying C-3 Accumulator Piston O-Ring
      G05388279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE REVERSE CLUTCH ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the reverse accumulator piston and spring.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it using a waste cloth.
      • Take care not to splash ATF when applying compressed air.
        • Fig 24: Identifying Reverse Clutch Accumulator Piston
        G05583690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the reverse clutch accumulator piston.
      Fig 25: Identifying Reverse Clutch Accumulator Piston O-Rings
      G05583691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE B-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the B-3 accumulator piston and 2 springs.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it using a waste cloth.
      • Take care not to splash ATF when applying compressed air.
        Fig 26: Identifying B-3 Accumulator Piston And Springs
        G04976112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the B-3 accumulator piston.
      Fig 27: Identifying B-3 Accumulator Piston O-Ring
      G05388283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Using needle-nose pliers, remove the manual valve lever shaft retainer spring.
      Fig 28: Identifying Manual Valve Lever Shaft Retainer Spring
      G05388286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE MANUAL DETENT SPRING SUBASSEMBLY 
    1. Remove the 2 bolts, manual detent spring and cover.
      Fig 29: Identifying Manual Detent Spring And Cover Bolts
      G05388284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 2 bolts and parking lock pawl bracket.
      Fig 30: Identifying Parking Lock Pawl Bracket Bolts
      G05583696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a chisel and hammer, cut off and remove the spacer.
      Fig 31: Identifying Spacer
      G05388287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch (c (>35 mm) and hammer, drive out the pin.

      HINT:

      Slowly drive out the pin so that it does not fall into the transaxle case.

      Fig 32: Identifying Driving Out Pin
      G05388288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the manual valve lever shaft and manual valve lever.
      Fig 33: Identifying Manual Valve Lever Shaft And Manual Valve Lever
      G05388289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod from the manual valve lever.
      Fig 34: Identifying Parking Lock Rod
      G05583700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, pry out the oil seal from the transaxle case.
      NOTE: Do not apply excessive force when removing the oil seal.
      Fig 35: Identifying Manual Valve Lever Shaft Oil Seal From Transaxle Case
      G05388291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Fix the transaxle case in place with the oil pump side facing up.
  28. INSPECT INPUT SHAFT ENDPLAY  (See INSPECTION  )
  29. REMOVE TRANSAXLE HOUSING 
    1. Remove the 16 bolts.
      2. Fig 36: Identifying Transaxle Housing Bolts
      G05583702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle case.
      NOTE: The differential may be accidentally removed when the transaxle housing is removed.
  30. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and oil pump from the transaxle case.
      Fig 37: Identifying Transaxle Case Bolts
      G05583703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the underdrive planetary gear.
      Fig 38: Identifying Thrust Needle Roller Bearing
      G05388296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE 
    1. Remove the thrust bearing race from the underdrive planetary gear.
      Fig 39: Identifying No. 2 Thrust Bearing Underdrive Race
      G05388297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear from the transaxle case.
      Fig 40: Identifying Differential Gear From Transaxle Case
      G05583706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE OVERDRIVE BRAKE GASKET 
    1. Remove the 2 overdrive brake gaskets from the transaxle case.
      Fig 41: Identifying Overdrive Brake Gaskets From Transaxle Case
      G05388299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE FORWARD CLUTCH ASSEMBLY 
    1. Remove the forward clutch from the transaxle case.
      Fig 42: Identifying Forward Clutch Assembly
      G05583708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing from the forward clutch.
      Fig 43: Identifying Thrust Needle Roller
      G05388301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE MULTIPLE DISC CLUTCH HUB 
    1. Remove the thrust needle roller bearing, multiple disc clutch hub, thrust needle roller bearing and No. 1 thrust bearing race from the transaxle case.
      Fig 44: Identifying Thrust Needle Roller Bearing, Multiple Disc Clutch Hub And No. 1 Thrust Bearing Race
      G05583710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSPECT MULTIPLE DISC CLUTCH HUB  (See INSPECTION  )
  38. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the bolt and pawl shaft clamp.
      Fig 45: Identifying Pawl Shaft Clamp With Bolt
      G05388303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the parking lock pawl shaft.
      Fig 46: Identifying Parking Lock Pawl Shaft
      G05582454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push the parking lock pawl.

      HINT:

      Failure to do so will cause interference when the underdrive planetary gear is removed.

      Fig 47: Identifying Parking Lock Pawl
      G05582455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the underdrive planetary gear from the transaxle case.
      NOTE: Make sure that the underdrive planetary gear does not fall out.
      Fig 48: Identifying Underdrive Planetary Gear From Transaxle Case
      G05388306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE PARKING LOCK PAWL 
    1. Remove the spring, pawl pin and parking lock pawl.
      Fig 49: Identifying Spring, Pawl Pin And Parking Lock Pawl
      G05583715Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE UNDERDRIVE CLUTCH ASSEMBLY 
    1. Remove the underdrive clutch, thrust bearing and bearing race from the transaxle case.
      Fig 50: Identifying Underdrive Clutch Assembly
      G05388308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      NOTE: Do not apply excessive force when removing the snap ring.
      Fig 51: Identifying Snap Ring From Transaxle Case
      G05388309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the underdrive 1-way clutch from the transaxle case.
      Fig 52: Identifying Underdrive 1-Way Clutch
      G05388310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the outer race retainer from the 1-way clutch.
      Fig 53: Identifying Outer Race Retainer From 1-Way Clutch
      G05583719Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE NO. 2 UNDERDRIVE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
      NOTE: Do not apply excessive force when removing the snap ring.
      Fig 54: Identifying Snap Ring
      G05583720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the flange, 4 discs and 4 plates from the transaxle case.
      3. Fig 55: Identifying Flange, Discs And Plates
      G05583721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSPECT NO. 2 UNDERDRIVE CLUTCH DISC  (See INSPECTION  )
  44. REMOVE TRANSAXLE REAR COVER SUBASSEMBLY 
    1. Remove the 11 bolts.
      2. Fig 56: Identifying Transaxle Rear Cover Subassembly Bolts
      G05583722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap on the circumference of the rear cover with a plastic hammer to remove the transaxle rear cover from the transaxle case.
  45. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 plugs from the transaxle rear cover.
      2. Fig 57: Identifying Transaxle Rear Cover Plugs And O-Rings
      G05583723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 O-rings from the 4 plugs.
  46. REMOVE REAR CLUTCH OIL SEAL RING OUTER 
    1. Remove the 3 rear clutch oil seal rings from the transaxle rear cover.
      Fig 58: Identifying Rear Clutch Oil Seal Rings
      G05583724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE NEEDLE ROLLER BEARING 
    1. Using SST, remove the bearing from the transaxle rear cover.

      SST 09387-00041 (09387-01021,09387-01030, 09387-01040) 

      Fig 59: Identifying Bearing From Transaxle Rear Cover
      G04976145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Using a screwdriver, remove the 3 apply gaskets.
      Fig 60: Identifying No. 1 Governor Apply Gasket
      G05583726Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE BRAKE APPLY TUBE 
    1. Remove the bolt, clamp and brake apply tube.
      2. Fig 61: Identifying Brake Apply Tube Bolt
      G05583727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clutch apply tube.
    3. Remove the brake apply tube from the clamp.
      NOTE: Do not bend the tubes.
  50. REMOVE DIRECT CLUTCH ASSEMBLY 
    1. Remove the thrust bearing and the direct clutch from the transaxle case.
      Fig 62: Identifying Thrust Bearing And Direct Clutch
      G05583728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE OVERDRIVE DIRECT CLUTCH HUB SUBASSEMBLY 
    1. Remove the thrust bearing race, thrust bearing and overdrive direct clutch hub from the planetary gear.
      2. Fig 63: Identifying Overdrive Direct Clutch Hub Subassembly
      G05583729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSPECT OVERDRIVE DIRECT CLUTCH DRUM SUBASSEMBLY  (See INSPECTION  )
  53. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear from the transaxle case.
      Fig 64: Identifying Rear Planetary Sun Gear From Transaxle Case
      G05583730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust bearing race from the rear planetary sun gear.
      Fig 65: Identifying Thrust Needle Roller Bearing And Thrust Bearing Race
      G05583731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the planetary carrier thrust washer from the rear planetary sun gear.
      Fig 66: Identifying Planetary Carrier Thrust Washer
      G05583732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE 1-WAY CLUTCH ASSEMBLY 
    1. Remove the 1-way clutch and thrust needle roller bearing from the transaxle case.
      Fig 67: Identifying 1-Way Clutch And Thrust Needle Roller Bearing
      G05583733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1 -way clutch inner race from the 1 -way clutch.
      Fig 68: Identifying 1 -Way Clutch Inner Race
      G05388331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE 1-WAY CLUTCH SLEEVE OUTER 
    1. Remove the 1-way clutch sleeve outer from the transaxle case.
      Fig 69: Identifying 1-Way Clutch Sleeve Outer
      G05583735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE NO. 1 PLANETARY CARRIER THRUST WASHER 
    1. Remove the planetary carrier thrust washer from the planetary gear.
      Fig 70: Identifying Planetary Carrier Thrust Washer
      G05583736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE 2ND BRAKE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the flange, 4 discs and 4 plates from the transaxle case.
      3. Fig 71: Identifying Flange, Discs And Plates From Transaxle Case
      G05583737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. INSPECT 2ND BRAKE CLUTCH DISC  (See INSPECTION  )
  59. REMOVE 2ND BRAKE PISTON ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
      Fig 72: Identifying Snap Ring
      G05388334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2nd brake piston from the transaxle case.
      Fig 73: Identifying 2nd Brake Piston From Transaxle Case
      G05583739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
      Fig 74: Identifying Snap Ring
      G05388337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear planetary gear from the transaxle case.
      Fig 75: Identifying Rear Planetary Gear
      G05583741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE INPUT SUN GEAR 
    1. Remove the 2 thrust needle roller bearings, thrust bearing race and the input sun gear from the transaxle case.
      Fig 76: Identifying Thrust Needle Roller Bearings And Thrust Bearing Race
      G05388341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE 1ST AND REVERSE BRAKE CLUTCH DISC 
    1. Remove the flange, 6 discs and 6 plates from the transaxle case.
      2. Fig 77: Identifying Flange, Discs And Plates
      G05583743Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. INSPECT 1ST AND REVERSE BRAKE CLUTCH DISC  (See INSPECTION  )
  64. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using a chisel and hammer, unstake the lock washer.
      NOTE: Push down all the claws of the washer. Otherwise SST cannot be fully pressed against the nut, and cannot loosen the nut.
      Fig 78: Identifying Lock Washer
      G05388342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the nut.

      SST 09387-00030,09387-00080 

      Fig 79: Identifying Nut
      G04976178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a press, press out the front planetary gear from the counter drive gear.

      SST 09950-60010 (09951 -00450), 09950-70010 (09951-07100) 

      Fig 80: Identifying Pressing Out Front Planetary Gear From Counter Drive Gear
      G04976179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the front planetary gear from the brake hub.
      Fig 81: Identifying Front Planetary Gear From Brake Hub
      G05583747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE FRONT PLANETARY RING GEAR 
    1. Using a screwdriver, remove the snap ring and front planetary ring gear from the brake hub.
      Fig 82: Identifying Snap Ring And Front Planetary Ring Gear From Brake Hub
      G05583748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the return spring, and compress the return spring with a press.
      NOTE: Stop the press when the spring seat is lowered 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, to prevent the spring seat from being deformed.

      SST 09387-00070 

      Fig 83: Identifying Return Spring With Press
      G04976182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a snap ring expander, remove the snap ring.
      NOTE: Do not expand the snap ring excessively.
  67. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
  68. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the 1st and reverse brake piston.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it using a waste cloth.
      • Take care not to splash ATF when applying compressed air.
        Fig 84: Identifying Compressed Air To Transaxle Case
        G05583750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 1st and reverse brake piston.
      Fig 85: Identifying O-Rings From 1st And Reverse Brake Piston
      G05583751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE COUNTER DRIVE GEAR 
    1. Using SST and a press, remove the counter drive gear from the transaxle case.

      SST 09950-60010 (09951 -00590), 09950-70010 (09951-07100) 

      Fig 86: Identifying Counter Drive Gear From Transaxle Case
      G05000811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. As shown in the illustration, tighten the 2 bolts evenly and make a clearance of approximately. 20.0 mm (0.787 in.) between the counter drive gear and the inner race.
      Fig 87: Identifying Bolts
      G05583753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the tapered roller bearing.

      SST 09950-60010 (09951 -00590), 09950-00020, 09950-00030, 09950-40011 (09957-04010) 

      Fig 88: Identifying Tapered Roller Bearing
      G05000813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE TRANSFER DRIVEN PINION FRONT BEARING 
    1. Using a snap ring expander, remove the snap ring.
      Fig 89: Identifying Snap Ring
      G05583755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, press out the bearing outer race.

      SST 09950-60020 (09951-00910) 

      Fig 90: Identifying Pressing Out Bearing Outer Race
      G05000815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. REMOVE NO. 2 BREATHER PLUG 
  72. REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the return spring, and compress the return spring with a press.
      NOTE: Stop the press when the spring seat is lowered 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove to prevent the spring seat from being deformed.

      SST 09387-00020 

      Fig 91: Identifying Compressing Return Spring With Press
      G05583757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a snap ring expander, remove the snap ring.
      NOTE: Do not expand the snap ring excessively.
  73. INSPECT UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
  74. REMOVE UNDERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the underdrive brake piston.
      Fig 92: Identifying Compressed Air To Transaxle Case
      G05583758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the underdrive brake piston.
      Fig 93: Identifying Underdrive Brake Piston O-Rings
      G05388322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. REMOVE NEEDLE ROLLER BEARING 
    1. Using SST, remove the needle roller bearing from the transaxle case.

      SST 09387-00041 (09387-01010,09387-01030, 09387-01040) 

      Fig 94: Identifying Needle Roller Bearing From Transaxle Case
      G05583760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. REMOVE UNDERDRIVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 2 oil seal rings from the transaxle case.
      Fig 95: Identifying Oil Seal Rings From Transaxle Case
      G05388316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  77. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 2 transaxle case plugs.
      2. Fig 96: Identifying Transaxle Case Plugs And O-Rings
      G05583762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 2 plugs.
  78. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING 
    1. Using SST, remove the underdrive cylindrical roller bearing from the transaxle case.

      SST 09514-35011 

      Fig 97: Identifying Underdrive Cylindrical Roller Bearing From Transaxle Case
      G05000822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. REMOVE UNDERDRIVE OUTPUT SHAFT OIL SEAL RING 
    1. Remove the oil seal ring from the transaxle housing.
      Fig 98: Identifying Oil Seal Ring
      G05583764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, transaxle apply tube clamp and differential gear lube apply tube from the transaxle housing.
      NOTE: Do not bend the tubes.
      Fig 99: Identifying Transaxle Apply Tube Clamp And Bolt
      G05583765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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