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Automatic Transaxle Unit: Disassembly

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and control shaft lever.
      Fig 1: Locating Control Shaft Lever Nut And Washer
      G05582409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry off the lock plate.
      3. Fig 2: Identifying Prying Lock Plate
      G05582410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the nut and lock plate.
    4. Remove the 2 bolts and pull out the switch.
    Fig 3: Locating Switch Bolts
    G05582411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BREATHER PLUG HOSE 
  3. REMOVE OIL COOLER OUTLET TUBE UNION 
    1. Remove the union.
    2. Remove the O-ring from the union.
      Fig 4: Identifying Oil Cooler Outlet Tube Union O-Ring
      G05582412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL COOLER INLET TUBE UNION 
    1. Remove the union.
    2. Remove the O-ring from the union.
      Fig 5: Identifying Oil Cooler Inlet Tube Union O-Ring
      G05582413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE SPEED SENSOR 
    1. Remove the 2 bolts and 2 transmission revolution sensors from the transaxle.
      2. Fig 6: Identifying Bolts And Transmission Revolution Sensors
      G05582414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the sensors.
  6. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 plugs from the transaxle.
      2. Fig 7: Identifying No. 1 Transaxle Case Plug
      G05388262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 O-rings from the 4 plugs.
  7. PLACE TRANSAXLE ON WOODEN BLOCKS 
    Fig 8: Identifying Transaxle On Wooden Blocks
    G05582416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY 
    1. Remove the 18 bolts.
      2. Fig 9: Locating Oil Pan Bolts
      G05388265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the oil pan and 3 magnets.
    3. Remove the gasket from the oil pan.
  9. INSPECT AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY  (See INSPECTION  )
  10. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 3 bolts and oil strainer.
      Fig 10: Locating Oil Strainer Bolts
      G05582418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil strainer.
      Fig 11: Locating Oil Strainer O-Ring
      G05388268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSMISSION WIRE 
    1. Disconnect the 5 shift solenoid valve connectors.
    2. Remove the bolt, lock plate and ATF temperature sensor.
      Fig 12: Identifying Bolt, Lock Plate And ATF Temperature Sensor
      G05388269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and transaxle wire.
      Fig 13: Locating Transaxle Wire Bolts
      G05388270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the transaxle wire.
      Fig 14: Locating Transaxle Wire O-Ring
      G05582422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Support the valve body and remove the 17 bolts and valve body.
      Fig 15: Locating Transmission Valve Body Bolts
      G05388272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Remove the governor apply gasket from the transaxle case.
      Fig 16: Locating No. 1 Governor Apply Gasket
      G05388273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Remove the 2nd brake gasket from the transaxle.
      Fig 17: Locating Transaxle Case 2nd Brake Gasket
      G05388274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BRAKE DRUM GASKET 
    1. Remove the brake drum gasket from the transaxle.
      Fig 18: Locating Brake Drum Gasket
      G05388275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE CHECK BALL BODY 
    1. Remove the check ball and spring from the transaxle.
      Fig 19: Identifying Check Ball And Spring From Transaxle
      G05388276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE C-3 ACCUMULATOR PISTON 
    1. Remove the spring from the C-3 accumulator piston.
      Fig 20: Identifying C-3 Accumulator Piston
      G05388277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
      • Make sure not to spatter ATF when applying compressed air.
        Fig 21: Identifying Compressed Air To Oil Hole
        G05388278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the C-3 accumulator piston.
      Fig 22: Identifying O-Ring
      G05388279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE C-1 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-1 accumulator piston and spring.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
      • Make sure not to spatter ATF when applying compressed air.
        Fig 23: Identifying C-1 Accumulator Piston
        G05388280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-1 accumulator piston.
      Fig 24: Identifying O-Ring
      G05388281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE B-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the B-3 accumulator piston and 2 springs.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
        Fig 25: Identifying Compressed Air To Oil Hole
        G05388282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Make sure not to spatter ATF when applying compressed air.
    2. Remove the O-ring from the B-3 accumulator piston.
      Fig 26: Identifying B-3 Accumulator Piston O-Ring
      G05388283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE MANUAL DETENT SPRING SUBASSEMBLY 
    1. Remove the 2 bolts, manual detent spring and cover.
      Fig 27: Locating Manual Detent Spring Bolts
      G05388284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 2 bolts and parking lock pawl bracket.
      Fig 28: Locating Parking Lock Pawl Bracket Bolts
      G05388285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Using needle-nose pliers, remove the retainer spring.
      Fig 29: Identifying Retainer Spring
      G05388286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a chisel and hammer, unstake and remove the spacer.
      Fig 30: Identifying Tapping Spacer
      G05582438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, tap out the pin.

      HINT:

      Slowly tap out the pin so that it will not fall into the transaxle.

      Fig 31: Identifying Tapping Pin
      G05388288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the manual valve lever shaft and manual valve lever.
      Fig 32: Identifying Manual Valve Lever Shaft And Manual Valve Lever
      G05388289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod from the manual valve lever.
      Fig 33: Identifying Parking Lock Rod Sub-Assembly
      G05388290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, pry out the oil seal from the transaxle.
    Fig 34: Identifying Prying Out Oil Seal From Transaxle
    G05388291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Fix the transaxle case with the oil pump side facing up.
  27. INSPECT INPUT SHAFT END PLAY  (See INSPECTION  )
  28. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 2 plugs.
      2. Fig 35: Identifying No. 1 Transaxle Case Plug
      G05388263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 2 plugs.
  29. REMOVE TRANSAXLE HOUSING 
    1. Remove the 16 bolts.
      2. Fig 36: Locating Transaxle Housing Bolts
      G05246118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle case.
      NOTE: The differential may be accidentally removed when the transaxle housing is removed.
  30. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and oil pump from the transaxle.
      Fig 37: Locating Oil Pump Bolts
      G05582445Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove thrust needle roller bearing from the underdrive planetary gear.
      Fig 38: Identifying Thrust Needle Roller Bearing
      G05388296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE 
    1. Remove the thrust bearing underdrive race from the underdrive planetary gear.
      Fig 39: Identifying No. 2 Thrust Bearing Underdrive Race
      G05388297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear form the transaxle.
      Fig 40: Identifying Differential Gear Form Transaxle
      G05388298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE OVERDRIVE BRAKE GASKET 
    1. Remove the 2 overdrive brake gaskets from the transaxle.
      Fig 41: Identifying Overdrive Brake Gaskets
      G05388299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE FORWARD CLUTCH ASSEMBLY 
    1. Remove the forward clutch from the transaxle.
      Fig 42: Identifying Forward Clutch From Transaxle
      G05388300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust bearing from the forward clutch.
      Fig 43: Identifying Thrust Bearing
      G05388301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE MULTIPLE DISC CLUTCH HUB 
    1. Remove the thrust bearing, multiple clutch hub, needle roller bearing and bearing race from the transaxle.
    Fig 44: Identifying Thrust Bearing, Multiple Clutch Hub, Needle Roller Bearing And Bearing Race
    G05388302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSPECT MULTIPLE DISC CLUTCH HUB  (See INSPECTION  )
  38. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the bolt and parking pawl shaft clamp.
      Fig 45: Identifying Parking Pawl Shaft Clamp And Bolt
      G05388303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the parking lock pawl shaft.
      Fig 46: Locating Parking Lock Pawl Shaft
      G05582454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push the parking lock pawl.

      HINT:

      Failure to do so will cause interference when the underdrive planetary gear is removed.

      Fig 47: Locating Parking Lock Pawl
      G05582455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the underdrive planetary gear from the transaxle.
      NOTE: Be careful so that the underdrive planetary gear assembly will not fall out.
      Fig 48: Identifying Underdrive Planetary Gear
      G05388306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the spring, pawl pin and parking lock pawl.
      Fig 49: Identifying Spring, Pawl Pin And Parking Lock Pawl
      G05582457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE UNDERDRIVE CLUTCH ASSEMBLY 
    1. Remove the underdrive clutch, thrust bearing and bearing race from the transaxle.
      Fig 50: Identifying Underdrive Clutch, Thrust Bearing And Bearing Race
      G05388308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, pry out the snap ring from the transaxle.
      Fig 51: Identifying Prying Snap Ring From Transaxle
      G05388309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1 -way clutch from the transaxle.
      Fig 52: Identifying 1 -Way Clutch
      G05388310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the outer race retainer from the 1-way clutch.
      Fig 53: Identifying Outer Race Retainer
      G05388423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE NO. 2 UNDERDRIVE CLUTCH DISC 
    1. Using a screwdriver, pry out the snap ring.
      Fig 54: Identifying Prying Snap Ring
      G05388312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the flange, 3 discs and 3 plates from the transaxle.
    Fig 55: Identifying Discs And Plates From Transaxle
    G05388313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSPECT NO. 2 UNDERDRIVE CLUTCH DISC  (See INSPECTION  )
  43. REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a snap ring expander and press, remove the snap ring and piston return spring.

      SST 09387-00020 

      Fig 56: Identifying Snap Ring
      G05246137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSPECT UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
  45. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 2 plugs from the transaxle rear cover.
      2. Fig 57: Identifying No. 1 Transaxle Case Plug
      G05388264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 2 plugs.
  46. REMOVE TRANSAXLE REAR COVER SUBASSEMBLY 
    1. Remove the 11 bolts.
      Fig 58: Identifying Transaxle Rear Cover Subassembly
      G05388317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap in the circumference of the rear cover with a plastic-fased hammer to remove the transaxle rear cover from the transaxle.
    3. Remove the 2 oil seal rings from the transaxle rear cover.
      Fig 59: Identifying Oil Seal Rings
      G05582467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a T30 "TORX" socket wrench, remove the 2 screws and transaxle rear cover plate.
      Fig 60: Identifying Screws And Transaxle Rear Cover Plate
      G05388319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST, remove the needle-roller bearing from the transaxle rear cover.

      SST 09387-00041 (09387-01040, 09387-01010, 09387-01030) 

      Fig 61: Identifying Needle-Roller Bearing
      G05246143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE BRAKE APPLY TUBE 
    1. Remove the bolt, clamp and 2 brake apply tubes.
      2. Fig 62: Identifying Clamp And Brake Apply Tubes
      G05388323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the brake apply tube from the clamp.
  48. REMOVE FRONT CLUTCH APPLY TUBE 
    1. Remove the front clutch apply tube from the clamp.
  49. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Using a screwdriver, remove the 2 apply gaskets.
      Fig 63: Locating No. 1 Governor Apply Gasket
      G05246145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE DIRECT CLUTCH ASSEMBLY 
    1. Remove the thrust bearing and direct clutch from the transaxle.
      Fig 64: Identifying Thrust Bearing And Direct Clutch
      G05388325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bearing race from the direct clutch.
      Fig 65: Identifying Bearing Race
      G05388400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear from the transaxle.
      Fig 66: Identifying Rear Planetary Sun Gear
      G05388327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust bearing from the rear planetary sun gear.
      Fig 67: Identifying Thrust Bearing
      G05388328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 1 thrust washer from the rear planetary sun gear.
      Fig 68: Identifying No. 1 Thrust Washer
      G05388394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE 1-WAY CLUTCH ASSEMBLY 
    1. Remove the 1-way clutch and thrust bearing from the transaxle.
      Fig 69: Identifying 1-Way Clutch And Thrust Bearing
      G05388393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the inner race from the 1 -way clutch.
      Fig 70: Identifying Inner Race
      G05388331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE 1-WAY CLUTCH OUTER SLEEVE 
    Fig 71: Identifying 1-Way Clutch Outer Sleeve
    G05388332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE 2ND BRAKE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the flange, 3 discs and 3 plates from the transaxle.
    Fig 72: Identifying Flange, Discs And Plates
    G05388333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. INSPECT 2ND BRAKE CLUTCH DISC  (See INSPECTION  )
  56. REMOVE 2ND BRAKE PISTON ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
      Fig 73: Identifying Snap Ring
      G05388334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2nd brake piston from the transaxle.
      Fig 74: Identifying 2nd Brake Piston
      G05388335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, pry out the snap ring.
      Fig 75: Identifying Prying Out Snap Ring
      G05388337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear planetary gear from the transaxle.
      Fig 76: Identifying Rear Planetary Gear
      G05388338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 1 planetary carrier thrust washer from the rear planetary gear.
      Fig 77: Identifying No. 1 Planetary Carrier Thrust Washer
      G05388339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the bearing race from the rear planetary gear.
      Fig 78: Identifying Bearing Race
      G05388340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE INPUT SUN GEAR 
    1. Remove the 2 thrust bearings, bearing race and input sun gear from the transaxle.
      Fig 79: Identifying Thrust Bearings, Bearing Race And Input Sun Gear
      G05582487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using a chisel and hammer, unstake the lock washer.
      NOTE: Push down all claws of the washer. Otherwise SST cannot be fully pressed against the nut and cannot loosen the nut.
      Fig 80: Identifying Tapping Lock Washer
      G05388342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the nut.

      SST 09387-00030,09387-00080 

      Fig 81: Identifying Nut
      G04976178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a press, remove the front planetary gear from the counter drive gear.

      SST 09950-60010 (09951-00450) 

      Fig 82: Identifying SST
      G05246164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the front planetary gear from the brake hub.
      Fig 83: Identifying Front Planetary Gear From Brake Hub
      G05388345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE FRONT PLANETARY RING GEAR 
    1. Using a screwdriver, remove the snap ring and front planetary ring gear from the brake hub.
      Fig 84: Identifying Front Planetary Ring Gear
      G05388346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE 1ST AND REVERSE BRAKE CLUTCH DISC 
    1. Remove the flange, 5 discs and 5 plates from the transaxle case.
    Fig 85: Identifying Flange, Discs And Plates
    G05388336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. INSPECT 1ST AND REVERSE BRAKE CLUTCH DISC  (See INSPECTION  )
  63. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and snap ring expander, remove the snap ring and piston return spring.

      SST 09387-00070 

      NOTE:
      • Stop the press when the spring sheet is lowered 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, preventing the spring sheet from deforming.
      • Do not expand the snap ring excessively.
        Fig 86: Identifying Snap Ring Expander
        G04976182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY  (See INSPECTION  )
  65. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the 1st and reverse brake piston.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
      • Make sure not to spatter ATF when applying compressed air.
        Fig 87: Identifying Compressed Air To Transaxle Case
        G05388349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 1st and reverse brake piston.
      Fig 88: Identifying O-Rings
      G05582496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE COUNTER DRIVE GEAR 
    1. Using SST and a press, remove the counter drive gear from the transaxle case.

      SST 09950-60010 (09951-00580), 09950-70010 (09951-07100) 

      Fig 89: Identifying Counter Drive Gear
      G05246171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. As shown in the illustration, tighten the 2 bolts evenly and make a clearance of approximately 20.0 mm (0.797 in.) between the counter drive gear and the inner race.
      Fig 90: Identifying Counter Drive Gear Bolts
      G04976186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the tapered roller bearing.

      SST 09950-60010 (09951-00580), 09950-00020, 09950-00030 

      Fig 91: Identifying Tapered Roller Bearing
      G05246173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a brass bar and hammer, tap out the 2 bearing outer races.
      Fig 92: Identifying Tapping Bearing Outer Races
      G05388354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, pry out the snap ring from the transaxle.
      2. Fig 93: Identifying Prying Snap Ring
      G05388355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE NO. 2 BREATHER PLUG 
  69. REMOVE UNDERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the underdrive brake piston.
      Fig 94: Identifying Compressed Air To Transaxle Case
      G05246176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the underdrive brake piston.
      Fig 95: Identifying O-Rings
      G05388322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the needle-roller bearing from the transaxle.

      SST 09387-00041 (09387-01010, 09387-01030, 09387-01040) 

      Fig 96: Identifying Needle-Roller Bearing
      G05246178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE UNDERDRIVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 2 oil seal rings from the transaxle.
      Fig 97: Identifying Oil Seal Rings
      G05388316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING 
    1. Using SST, remove the cylindrical roller bearing from the transaxle.

      SST 09514-35011 

      Fig 98: Identifying Cylindrical Roller Bearing
      G05240709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE UNDERDRIVE OUTPUT SHAFT OIL SEAL RING 
    1. Remove the oil seal ring from the transaxle housing.
      Fig 99: Identifying Oil Seal Ring
      G05388294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, clamp and apply tube from the transaxle.
      Fig 100: Identifying Differential Gear Lube Apply Tube
      G05388356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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