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Proportioning Valve: Installation

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  1. INSTALL PROPORTIONING VALVE 
    1. Install the proportioning valve onto the proportioning valve bracket with the 2 nuts.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 1: Locating Proportioning Vale Nuts
      G04832393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 bolts onto the proportioning valve bracket.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      Fig 2: Locating Proportioning Vale Bracket Bolts With Tightening Sequence
      G04832395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, install the 5 brake tubes onto the proportioning valve.

      SST 09023-00100 

      Torque: for use without SST 

      15 N*m (155 kgf*cm, 11 ft.*lbf) 

      for use with SST 

      14 N*m (143 kgf*cm, 10 ft.*lbf) 

      HINT:

      • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
      • This torque value is effective when SST is parallel to a torque wrench.
  2. FILL RESERVOIR WITH BRAKE FLUID (See  BLEEDING   ) 
  3. BLEED MASTER CYLINDER (See  BLEEDING   ) 
  4. BLEED BRAKE LINE (See  BLEEDING   ) 
  5. CHECK FLUID LEVEL IN RESERVOIR (See  BLEEDING   ) 
  6. CHECK FOR BRAKE FLUID LEAKAGE 
    Fig 3: Locating Brake Tubes
    G04832391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002