LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 208 (Brakes - Mechanical) >> Front Brake Pad, Brake Caliper & Brake Rotor >> Removal

Front Brake Pad, Brake Caliper & Brake Rotor: Removal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE FRONT WHEEL 
  2. DRAIN BRAKE FLUID 
    NOTE: Immediately wash off any brake fluid that comes into contact with any painted surfaces.
  3. DISCONNECT FRONT FLEXIBLE HOSE 
    1. Remove the union bolt and gasket and separate the flexible hose from the disc brake cylinder.
      Fig 1: Locating Flexible Hose Union Bolt
      G04832326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE DISC BRAKE CYLINDER ASSEMBLY 
    1. Fix the slide pin with a spanner, remove the 2 bolts and remove the disc brake cylinder.
      Fig 2: Locating Disc Brake Cylinder Bolts
      G04832327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FRONT DISC BRAKE PAD KIT (PAD ONLY) 
    1. Remove the 2 disc brake pads from the disc brake cylinder mounting.
  6. REMOVE FRONT ANTI SQUEAL SHIM KIT 
    1. Remove the No. 1 anti squeal shim and No. 2 anti squeal shim from each brake pad.
  7. REMOVE NO. 1 PAD WEAR INDICATOR PLATE 
    1. Remove the indicator plate from each brake pad.
      Fig 3: Identifying Disc Brake Pads
      G04832328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE 
    1. Remove the 4 disc brake pad support plates from the disc brake cylinder mounting.
      Fig 4: Identifying Disc Brake Pad Support Plates
      G04832329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN 
    1. Remove the slide pin (upper) and slide pin (lower) from the disc brake cylinder mounting.
      Fig 5: Identifying Upper & Lower Slide Pin
      G04832330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH 
    1. Using a screwdriver with its tip wrapped in protective tape, remove the slide bush from the slide pin (lower).
      Fig 6: Removing Slide Bush From Slide Pin (Lower)
      G04832331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE NO. 1 BUSH DUST BOOT 
    1. Remove the 2 dust boots from the disc brake cylinder mounting.
      Fig 7: Removing Dust Boots From Disc Brake Cylinder Mounting
      G04832332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING 
    1. Remove the 2 bolts and remove the disc brake cylinder mounting from the steering knuckle.
      Fig 8: Locating Disc Brake Cylinder Mounting Bolts
      G04832333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FRONT DISC 
    1. Place matchmarks on the disc and axle hub and remove the disc.
      Fig 9: Identifying Matchmarks On Disc & Axle Hub
      G04832334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002