Cylinder Head, Intake Manifold, Exhaust Manifold: Reassembly

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL CAMSHAFT BEARING CAP SETTING RING PIN
1. Using a plastic-faced hammer, tap a new ring pin in to the specified protrusion height.
  Protrusion height: 8.5 to 9.5 mm (0.335 to 0.374 in.)
INSTALL STUD BOLT
1. Using "Torx" socket wrenches E5 and E7, install the 7 stud bolts.
  Torque: Stud bolt A: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)
  
  Stud bolt B: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
  
  Stud bolt C: 10 N*m (102 kgf*cm, 7.4 ft.lbf)
  
  Stud bolt D: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
  
  Fig 1: Locating Camshaft Bearing Cap Setting Ring Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Fig 2: Identifying Stud Bolt Dimension
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE STEM OIL SEAL
1. Apply a light coat of engine oil to new valve stem oil seals.
  NOTE: Installing the oil seals for the intake and exhaust onto the opposite valve guide bush as may cause failures.
  
  HINT:
  
  The intake valve oil seal is gray and the exhaust valve oil seal is black.
  
  Fig 3: Identifying Valve Stem Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, push in the oil seals.
  SST 09201-41020
  
  Fig 4: Pushing In Oil Seals
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE VALVE
1. Install the valve, spring seat, valve spring, and spring retainer.
  NOTE: Install the parts in their original locations in the original order.
  
  Fig 5: Identifying Intake Valve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, compress the valve spring and place the 2 retainer locks around the valve stem.
  SST 09202-70020 (09202-00010)
  
  Fig 6: Removing Retainer Locks With SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a plastic-faced hammer and the valve stem (not in use) with its tip wrapped in tape, gently tap the valve stem tip to ensure a proper fit.
  NOTE: Do not damage the valve stem tip.
INSTALL EXHAUST VALVE
1. Install the valve, spring seat, valve spring, and spring retainer.
2. Using SST, compress the valve spring and place the 2 retainer locks around the valve stem.
  SST 09202-70020 (09202-00010)
3. Using a plastic-faced hammer and the valve stem (not in use) with its tip wrapped in tape, lightly tap the valve stem tip to ensure a proper fit.
  NOTE: Do not damage the valve stem tip.
  
  Fig 7: Installing Valve, Spring Seat And Valve Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL CONTROL VALVE FILTER
1. Install the oil control valve filter.
INSTALL WITH HEAD TAPER SCREW PLUG NO. 2
1. Using an 8 mm hexagon wrench, install the taper screw plug and a new gasket.
  Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
INSTALL VALVE LIFTER
1. Apply a light coat of engine oil to the 16 valve lifters.
2. Install the 16 valve lifters.
3. Check that the valve lifters rotate smoothly by hand.
  
  Fig 8: Removing Taper Screw Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WITH HEAD TAPER SCREW PLUG NO. 1
1. Using a 10 mm socket hexagon wrench, install the taper screw plug with a new gasket.
  Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf)
  
  Fig 9: Identifying Taper Screw Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002