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FRONT DOOR SPEAKER (for Sedan): Removal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

The procedure described below is for the RH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)  (See DISASSEMBLY )
  3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH  (See DISASSEMBLY )
  4. REMOVE FRONT DOOR ARMREST BASE UPPER PANEL  (See DISASSEMBLY )
  5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY  (See DISASSEMBLY )
  6. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY 
    1. Disconnect the speaker connector.
      Fig 1: Locating Speaker Connector
      G04833649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the front No.1 speaker.
    3. Operate the drill around the rivet head circumference and cut out the flange.
      CAUTION: Be careful. The cut rivet is very hot.
      NOTE: Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill the rivet head straight out.
      Fig 2: Drilling Out Rivet Heads
      G04833650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. After drilling out the flange, continue drilling to push out the shreds on the drill.
    5. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.