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STEERING COLUMN ASSEMBLY (for Sedan): Reassembly

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY 
    1. Engage the 2 claws to install the ignition (starter) switch assembly onto the steering column bracket assembly upper.
      Fig 1: Identifying Ignition (Starter) Switch Claws
      G04832472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL KEY INTER LOCK SOLENOID 
    1. for Automatic Transaxle:
      1. Install the key interlock solenoid onto the steering column bracket assembly upper with the 2 screws.
        Fig 2: Locating Key Inter Lock Solenoid Screws
        G04832471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL UNLOCK WARNING SWITCH ASSEMBLY 
    1. Engage the 2 claws to install the unlock warning switch assembly onto the steering column bracket assembly upper.

      HINT:

      Slide the unlock warning switch assembly, in the direction shown by the arrow to install it.

      Fig 3: Locating Unlock Warning Switch Claws
      G04832475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY 
    1. Turn the ignition switch to on (ACC).
    2. Install the ignition switch lock cylinder assembly into the steering column bracket assembly upper.
    3. Make sure that the ignition switch lock cylinder assembly is securely fixed onto the ignition switch lock cylinder assembly.
      Fig 4: Installing Ignition Switch Lock Cylinder Assembly
      G04832476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT STEERING LOCK OPERATION 
    1. Remove the key and check that the steering lock function is activated.
      Fig 5: Checking Steering Lock Function Is Activated
      G04832477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the key, turn the ignition switch to on (ACC) and check that the steering lock function is inactivated.
      Fig 6: Checking Steering Lock Function Is Inactivated
      G04832478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL STEERING COLUMN UPPER W/SWITCH BRACKET ASSEMBLY 
    1. Fix the steering column assembly in a vise between aluminum plates.
      NOTE: Do not overtighten the vise.
    2. Install the steering column upper with switch bracket assembly and steering column clamp upper with 2 new steering lock set bolts, and then tighten the bolts until their heads come off.
      Fig 7: Identifying Steering Lock Set Bolts
      G04832479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL TRANSPONDER KEY AMPLIFIER 
    1. Engage the 2 claws and install the transponder key amplifier onto the steering column upper with the switch bracket.
      Fig 8: Installing Transponder Key Amplifier
      G04832480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY 
    1. Align the matchmarks on steering intermediate shaft assembly No. 2 and steering sliding yoke and provisionally install them with the bolt.
      Fig 9: Identifying Matchmarks On Steering Intermediate Shaft Assembly No. 2 & Steering Sliding Yoke
      G04832481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002