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STEERING COLUMN ASSEMBLY (for Sedan): Disassembly

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY 
    1. Place matchmarks on steering intermediate shaft assembly No. 2 and the steering sliding yoke.
    2. Remove bolt A and remove the steering sliding yoke from steering intermediate shaft No. 2.
      Fig 1: Identifying Matchmarks On Steering Intermediate Shaft Assembly No. 2 & Steering Sliding Yoke
      G04832465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE TRANSPONDER KEY AMPLIFIER 
    1. Disengage the 2 claws and slide the transponder key amplifier in the direction shown, to detach it from the steering column upper with switch bracket assembly.
      Fig 2: Removing Transponder Key Amplifier
      G04832466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY 
    1. Fix the steering column assembly in a vise between aluminum plates.
      NOTE: Do not overtighten the vise.
    2. Using a drill, drill a hole in each of the 2 steering lock set bolts, to insert an screw extractor.
    3. Using the screw extractor, remove the 2 steering lock set bolts and remove the steering column upper with switch bracket assembly and steering column clamp upper.
  4. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY 
    1. Turn the ignition switch to on (ACC).
      Fig 3: Removing Steering Lock Set Bolts
      G04832467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the tip of a screwdriver into the hole in the steering column bracket assembly upper and pull the ignition switch lock cylinder assembly out until its claw comes into contact with the stopper of the steering column bracket assembly upper.
      NOTE: Pull the ignition switch lock cylinder assembly out until its claw comes into contact with the stopper of the steering column bracket assembly upper. Otherwise, the following procedure cannot be conducted properly.
      Fig 4: Inserting Tip Of Screwdriver Into Hole In Steering Column Bracket Assembly Upper
      G04832468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Insert the tip of a screwdriver into the hole in the steering column bracket and tilt it downward to disengage the claw of the ignition switch lock cylinder. Then pull out the ignition switch lock cylinder.
      Fig 5: Removing Ignition Switch Lock Cylinder
      G04832469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE UNLOCK WARNING SWITCH ASSEMBLY 
    1. Push up the unlock warning switch assembly center portion to disengage the 2 claws.

      HINT:

      Slide the unlock warning switch assembly, in the direction shown by the arrow, to remove it.

      Fig 6: Locating Unlock Warning Switch Assembly
      G04832470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE KEY INTER LOCK SOLENOID 
    1. for Automatic Transaxle:
      1. Remove the 2 screws and remove the key lock solenoid from the steering column bracket assembly upper.
        Fig 7: Locating Key Inter Lock Solenoid Screws
        G04832471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE IGNITION OR STARTER SWITCH ASSEMBLY 
    1. Disengage the 2 claws and remove the ignition (starter) switch assembly from the steering column bracket assembly upper.
      Fig 8: Identifying Ignition (Starter) Switch Claws
      G04832472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002