LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 193 (Exterior) >> FRONT BUMPER (for Hatchback) >> Removal

FRONT BUMPER (for Hatchback): Removal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE FRONT BUMPER COVER 
    1. Apply protective tape, as shown in the illustration.
      Fig 1: Applying Protective Tape
      G04835099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 8 screws.
    3. Remove the 2 screw grommets.
    4. Remove the 7 clips.
      Fig 2: Locating Screw Grommets And Clips
      G04835100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. w/ Fog Light:
      1. Using a screwdriver with its tip wrapped in protective tape, disengage the 6 claws.
      2. Disconnect the 2 fog light connectors and remove the front bumper cover.
        Fig 3: Identifying Protective Tape
        G04835101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. w/o Fog Light:
      1. Using a screwdriver with its tip wrapped in protective tape, disengage the 6 claws and remove the front bumper cover.
        Fig 4: Identifying Protective Tape
        G04835102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 2 clips and the screw grommet.
  3. REMOVE HEADLIGHT ASSEMBLY LH  (See REMOVAL )
  4. REMOVE HEADLIGHT ASSEMBLY RH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 5: Locating Clips And Screw Grommet
    G04835103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FRONT BUMPER SIDE RETAINER LH 
    1. Remove the screw.
    2. Using a clip remover, disengage the 2 claws and remove the front bumper side retainer.
  6. REMOVE FRONT BUMPER SIDE RETAINER RH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 6: Identifying Claws Location
    G04835104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE RADIATOR SUPPORT UPPER ABSORBER 
    1. Using a screwdriver, disengage the 6 claws and remove the radiator support upper absorber.
      Fig 7: Identifying Claws Location
      G04835105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE RADIATOR SIDE AIR SEAL LH 
    1. Disengage the 2 claws and remove the radiator side air seal.
  9. REMOVE RADIATOR SIDE AIR SEAL RH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 8: Identifying Claws Location
    G04835106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE THERMISTOR ASSEMBLY 
    1. Remove the wiring harness clamp.
    2. Remove the thermistor.
      Fig 9: Locating Wiring Harness Clamp
      G04835107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE RADIATOR SUPPORT EXTENSION LH 
    1. Disengage the 2 claws and remove the radiator support extension.
  12. REMOVE RADIATOR SUPPORT EXTENSION RH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 10: Identifying Claws Location
    G04835108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 2 ENGINE ROOM WIRE 
    1. w/ Fog Light:
      1. Using a clip remover, remove the 7 wiring harness clamps.
        Fig 11: Locating Wiring Harness Clamps
        G04835109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Fog Light:
      1. Using a clip remover, remove the 6 wiring harness clamps.
        Fig 12: Locating Wiring Harness Clamps
        G04835110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. Remove the 4 nuts, the 6 bolts and the front bumper reinforcement.
      Fig 13: Locating Nuts, Bolts And Front Bumper Reinforcement
      G04835111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FRONT BUMPER STONE DEFLECTOR BRACKET 

    HINT:

    Use the same procedure for both sides.

    1. Remove the 2 nuts and the front bumper stone deflector bracket.
      Fig 14: Locating Nuts And Front Bumper Stone Deflector Bracket
      G04835112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE WINDSHIELD WASHER JAR ASSEMBLY 
    1. Remove the 2 bolts and the windshield washer jar.
      Fig 15: Locating Bolts And Windshield Washer Jar
      G04835113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE FRONT BUMPER ARM SUB-ASSEMBLY LH 
    1. Remove the 4 bolts and the front bumper arm.
  18. REMOVE FRONT BUMPER ARM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 16: Locating Bolts And Front Bumper Arm
    G04835114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002