FRONT BUMPER (for Hatchback): Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL FRONT BUMPER ARM SUB-ASSEMBLY LH
1. Install the front bumper arm with the 4 bolts.
  Torque: 40 N*m (410 kgf*cm, 30 ft.*lbf)
INSTALL FRONT BUMPER ARM SUB-ASSEMBLY RH
HINT:

Use the same procedure as for the LH side.

Fig 1: Locating Bolts And Front Bumper Arm
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WINDSHIELD WASHER JAR ASSEMBLY
1. Install the windshield washer jar with the 2 bolts.
  Torque: 5.5 N*m (55 kgf*cm, 49 in.*lbf)
  
  Fig 2: Locating Bolts And Windshield Washer Jar
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER STONE DEFLECTOR BRACKET
HINT:

Use the same procedure for both sides.
1. Install the front bumper stone deflector bracket with the 2 nuts.
  Torque: 5.5 N*m (55 kgf*cm, 49 in.*lbf)
  
  Fig 3: Locating Nuts And Front Bumper Stone Deflector Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
1. Install the front bumper reinforcement with the 4 nuts and the 6 bolts.
  Torque: 5.5 N*m (55 kgf*cm, 49 in.*lbf) for nut
  
  40 N*m (410 kgf*cm, 30 ft.*lbf) for bolt
  
  Fig 4: Locating Nuts, Bolts And Front Bumper Reinforcement
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 ENGINE ROOM WIRE
1. w/ Fog Light:
  1. Install the 7 wiring harness clamps.
    
    Fig 5: Locating Wiring Harness Clamps
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. w/o Fog Light:
  1. Install the 6 wiring harness clamps.
    
    Fig 6: Locating Wiring Harness Clamps
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT EXTENSION LH
1. Engage the 2 claws and install the radiator support extension.
INSTALL RADIATOR SUPPORT EXTENSION RH
HINT:

Use the same procedure as for the LH side.

Fig 7: Identifying Claws Location
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL THERMISTOR ASSEMBLY
1. Install the thermistor.
2. Install the wiring harness clamp.
  
  Fig 8: Locating Wiring Harness Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SIDE AIR SEAL LH
1. Engage the 2 claws and install the radiator side air seal.
INSTALL RADIATOR SIDE AIR SEAL RH
HINT:

Use the same procedure as for the LH side.

Fig 9: Identifying Claws Location
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT UPPER ABSORBER
1. Engage the 6 claws and install the radiator support upper absorber.
  
  Fig 10: Identifying Claws Location
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER SIDE RETAINER LH
1. Engage the 2 claws and install the front bumper side retainer.
2. Tighten the screw.
INSTALL FRONT BUMPER SIDE RETAINER RH
HINT:

Use the same procedure as for the LH side.
INSTALL HEADLIGHT ASSEMBLY LH (See INSTALLATION )

Fig 11: Identifying Claws Location
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEADLIGHT ASSEMBLY RH
HINT:

Use the same procedure as for the LH side.
INSTALL FRONT BUMPER COVER
1. Install the 2 clips and the screw grommet.
  
  Fig 12: Locating Clips And Screw Grommet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. w/ Fog Light:
  1. Connect the 2 fog light connectors.
  2. Engage the 6 claws and install the front bumper cover.
    
    Fig 13: Locating Fog Light Connectors
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. w/o Fog Light:
  1. Engage the 6 claws and install the front bumper cover.
    
    Fig 14: Identifying Front Bumper Cover
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the 7 clips.
5. Install the 2 screw grommets.
6. Tighten the 8 screws.
  
  Fig 15: Identifying Screw Grommets And Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the protective tape.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT (See ADJUSTMENT )
PREPARE FOR HEADLIGHT AIMING (for Using a Tester) (See ADJUSTMENT )
PREPARE FOR HEADLIGHT AIMING (for Using a Screen) (See ADJUSTMENT )
INSPECT HEADLIGHT AIMING (See ADJUSTMENT )
ADJUST HEADLIGHT AIMING (See ADJUSTMENT )

Fig 16: Applying Protective Tape
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
PREPARE VEHICLE FOR FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) (See ADJUSTMENT )
PREPARE FOR FOG LIGHT AIMING (w/ Fog Light) (See ADJUSTMENT )
INSPECT FOG LIGHT AIMING (w/Fog Light) (See ADJUSTMENT )
ADJUST FOG LIGHT AIMING (w/ Fog Light) (See ADJUSTMENT )