REAR DOOR (for Sedan): Disassembly

HINT:

• Use the same procedure for both the RH and LH sides.
• The procedure described below is for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
2. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window) 
   1. Insert a clip remover between the plate and door trim.
   2. Turn the handle with the clip remover inserted.
   3. Remove the rear door window regulator handle assembly and clip.
   4. Remove the window regulator handle plate.
      Fig 1: Turning Handle With Clip

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. REMOVE REAR DOOR ARMREST BASE UPPER PANEL 
   1. Disengage the 4 claws and remove the rear door armrest base upper panel.
      Fig 2: Identifying Claws Location

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY 
   1. Remove the screw.
      Fig 3: Locating Screw

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Disengage the 7 clips.
   3. w/ Power window:

      Disconnect the connector.

      Fig 4: Identifying Clips Location

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Disconnect the rear door lock remote control cable and rear door inside locking cable and remove the rear door trim board.
      Fig 5: Locating Rear Door Lock Remote Control Cable & Rear Door Inside Locking Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
   1. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the rear door inside handle.
6. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER 
   1. Remove the rear door glass weatherstrip inner from the rear door trim board.
      Fig 6: Identifying Claws Location

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR (w/ Power Window) 
   1. Disengage the set plate and remove the power window regulator switch.
      Fig 7: Identifying Set Plate

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE REAR DOOR TRIM BRACKET 
   1. Remove the 2 screws and the rear door trim bracket.
      Fig 8: Locating Rear Door Trim Bracket Screws

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE REAR DOOR SERVICE HOLE COVER 
   1. Disconnect the connectors and clamps, then remove the rear door service hole cover.
      NOTE: Remove any tape remaining on the door side.
      Fig 9: Identifying Rear Door Service Hole Cover

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE REAR DOOR CHECK ASSEMBLY 
    1. Remove the 3 bolts, then remove the rear door check.
       NOTE: Do not drop or damage the door check when removing the bolts.

       HINT:

       Remove the door check through the service hole.

       Fig 10: Locating Rear Door Check Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE REAR DOOR WEATHERSTRIP 
    1. Disengage the 32 clips and remove the rear door weatherstrip.
       NOTE: Remove any tape remaining on the door side.
12. REMOVE REAR DOOR BELT MOLDING (See  REMOVAL  ) 
    Fig 11: Identifying Clips Location

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE REAR DOOR GLASS RUN 
    1. Remove the rear door glass run.
       Fig 12: Locating Rear Door Glass Run

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY 
    1. Remove the 2 bolts, screw and rear door window division bar.
       NOTE: Do not drop or damage the rear door window division bar when removing the bolts and screw.
       Fig 13: Locating Bolts, Screw & Rear Door Window Division Bar

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP 
    1. Slide the rear door quarter window weatherstrip, in the direction indicated by the arrow, to remove it.
       Fig 14: Sliding Rear Door Quarter Window Weatherstrip

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
       Fig 15: Locating Rear Door Quarter Window Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. REMOVE REAR DOOR GLASS SUB-ASSEMBLY 
    1. w/ Power window:
       1. Remove the rear door glass from the rear door window regulator.
          Fig 16: Identifying Rear Door Window Regulator (With Power Window)

          Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Power window:
       1. Remove the rear door glass from the rear door window regulator.
          Fig 17: Identifying Rear Door Window Regulator (Without Power Window)

          Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY 
    1. w/ Power window:
       1. Disconnect the connector.
       2. Loosen bolt A.
       3. Remove the 3 bolts, then remove the rear door window regulator.
          NOTE: Do not drop or damage the rear door window regulator when removing the bolts.
          Fig 18: Identifying Rear Door Window Regulator Bolts (With Power Window)

          Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

          HINT:

          Remove the window regulator through the service hole.

    2. w/o Power window:
       1. Remove the 3 bolts, then remove the rear door window regulator.
          NOTE: Do not drop or damage the rear door window regulator when removing the bolts.

          HINT:

          Remove the window regulator through the service hole.

          Fig 19: Identifying Rear Door Window Regulator Bolts (Without Power Window)

          Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR (w/ Power Window) 
    1. Using "Torx" socket wrench T25, remove the 3 screws and power window regulator motor.
       Fig 20: Locating "Torx" Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. REMOVE REAR DOOR LOCK 
    1. Using "Torx" socket wrench T30, remove the 3 screws.
    2. Move the rear door lock downward, remove the outside handle frame release plate and remove the rear door lock.
       NOTE: Do not drop or damage the rear door lock when removing the screws.

       HINT:

       Remove the rear door lock through the service hole.

       Fig 21: Locating "Torx" Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Open the 2 covers.
       Fig 22: Locating Covers

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the rear door lock remote control cable and rear door inside locking cable.
    5. Remove the door lock wire harness seal.
       Fig 23: Locating Rear Door Lock Remote Control Cable & Rear Door Inside Locking Cable

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE REAR DOOR OUTSIDE HANDLE COVER 
    1. Using "Torx" socket wrench T30, remove the screw and rear door outside handle cover.
       Fig 24: Locating "Torx" Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Remove the handle by sliding and pulling it in the direction indicated by the arrow mark.
       Fig 25: Pulling Handle

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. REMOVE REAR DOOR OUTSIDE HANDLE PAD REAR 
    1. Disengage the 2 claws and remove the rear door outside handle pad rear.
       Fig 26: Identifying Claws Location

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
23. REMOVE REAR DOOR OUTSIDE HANDLE PAD FRONT 
    1. Using "Torx" socket wrench T30, loosen the screw.
       Fig 27: Locating "Torx" Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws and remove the rear door outside handle pad front.
       Fig 28: Identifying Claws Location

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
24. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. Slide the outside handle frame to remove it.
       Fig 29: Sliding Outside Handle Frame

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002