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Section 184 (Starting System (2GR-FE)): Starter: Disassembly

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE MAGNETIC SWITCH ASSEMBLY 
    1. Remove the nut and disconnect the lead wire from the magnetic switch assembly.
      Fig 1: Disconnecting Lead Wire From Magnetic Switch
      G04486074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws holding the magnetic switch assembly to the starter drive housing assembly.
    3. Remove the magnetic switch assembly.
    4. Remove the return spring and plunger from the starter drive housing assembly.
      Fig 2: Removing Magnetic Switch Assembly
      G04486075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through-bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      Fig 3: Removing Starter Yoke Assembly Together With Starter Commutator End Frame Assembly
      G04486076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter commutator end frame assembly from the starter yoke assembly.
      Fig 4: Removing Starter Commutator End Frame Assembly From Starter Yoke Assembly
      G04486077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke assembly.
      Fig 5: Removing Starter Armature Plate From Starter Yoke Assembly
      G04486078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE STARTER COMMUTATOR END FRAME COVER 
    1. Using a screwdriver, pry out the starter commutator end frame cover.
      Fig 6: Prying Out Starter Commutator End Frame Cover
      G04486079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Using snap ring pliers, remove the snap ring and plate washer.
    2. Remove the starter armature assembly from the starter commutator end frame assembly.
      Fig 7: Removing Snap Ring And Plate Washer
      G04486080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the starter drive housing assembly.
      Fig 8: Removing Planetary Gears From Starter Drive Housing
      G04486081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002