Section 177 (Charging System (2GR-FE)): Generator: Disassembly

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE GENERATOR PULLEY WITH CLUTCH
1. Using a screwdriver, puncture the center of the cap and pry it off the pulley.
  NOTE: Do not reuse the cap.
  
  Fig 1: Removing Center Cap From Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install SST to the pulley as shown in Fig 2.
  SST 09820-63020
3. Mount SST (A) in a vise.
  
  Fig 2: Installing SST (A) In Vise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn SST (B) clockwise to loosen the pulley.
5. Remove the pulley.
  
  Fig 3: Turning SST (B) Clockwise To Loosen The Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the bolt and wire harness clamp stay.
  
  Fig 4: Removing Wire Harness Clamp Stay
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the bolt and bracket.
  
  Fig 5: Removing Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 3 nuts and generator rear end cover.
  
  Fig 6: Removing Generator Rear End Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the terminal insulator.
  
  Fig 7: Removing Terminal Insulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the 2 screws and generator brush holder.
  
  Fig 8: Removing Generator Brush Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the 4 bolts.
  
  Fig 9: Removing Generator Case Fasteners
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the generator rectifier end frame.
  SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)
  
  Fig 10: Removing Generator Rectifier End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the washer.
4. Remove the generator rotor.