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Water Pump: Removal

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE FRONT WHEEL RH 
  3. REMOVE REAR WHEEL (for 4WD) 
    1. Move the select lever to N.
    2. Check that the parking brake is released.
    3. Remove the rear wheels.

      HINT: 

      For 4WD models, make sure to remove the rear wheels after removing the engine mount so as to prevent stress from being applied to the propeller shaft.

  4. REMOVE NO. 1 ENGINE UNDER COVER  . Refer to REMOVAL - Step 4
  5. REMOVE REAR ENGINE UNDER COVER RH  . Refer to REMOVAL - Step 5
  6. DRAIN ENGINE COOLANT  See step COOLANT 
  7. REMOVE V-BANK COVER SUB-ASSEMBLY  . Refer to REMOVAL - Step 13
  8. REMOVE RADIATOR SUPPORT OPENING COVER  . Refer to REMOVAL - Step 14
  9. REMOVE RADIATOR RESERVE TANK ASSEMBLY  . Refer to REMOVAL - Step 23
  10. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH  . Refer to REMOVAL - Step 4
  11. REMOVE V-RIBBED BELT  . Refer to REMOVAL - Step 5
  12. REMOVE V-RIBBED BELT TENSIONER PULLEY 
    1. Remove the bolt and V-ribbed belt tensioner pulley and dust shield.
      Fig 1: Locating Idler Pulley Bolt
      GTY129915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not turn the bolt labeled "L" counterclockwise.
      • Store the V-ribbed belt tensioner pulley so that the bearing does not get damaged.
  13. REMOVE CRANKSHAFT PULLEY  . Refer to DISASSEMBLY - Step 18
  14. REMOVE ENGINE MOUNTING STAY RH 
    1. Remove the bolt, 2 nuts and engine mounting stay RH.
      Fig 2: Removing The Bolt, 2 Nuts And Engine Mounting Stay RH
      GTY223047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE ENGINE MOUNTING INSULATOR RH 
    1. Remove the bolt and disconnect the wire harness.
      Fig 3: Disconnecting The Wire Harness
      GTY216659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut.
      Fig 4: Removing The Nut
      GTY231940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Place a wooden block between a jack and the engine.
      Fig 5: Wooden Block
      GTY212373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure to set a jack as shown in the illustration. Do not place the jack on the oil pan.

    4. Jack up the engine slightly.
    5. Remove the 5 bolts and nut.
      Fig 6: 5 Bolts And Nut
      GTY230732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Wrap protective tape around the cooler pipe at the location shown in the illustration.
      Fig 7: Protective Tape Around The Cooler Pipe
      GTY228917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Lower the jack until the No. 1 engine mounting bracket LH is positioned as shown in the illustration, then remove the engine mounting insulator RH.
      Fig 8: Lower The Jack
      GTY231893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE ENGINE MOUNTING SPACER 
    1. Remove the 2 bolts and engine mounting spacer.
      Fig 9: Removing The 2 Bolts
      GTY233520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE ENGINE MOUNTING STAY NO. 2 RH 
    1. Remove the bolt and engine mounting stay No. 2 RH.
      Fig 10: Removing The Bolt
      GTY128796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH 
    1. Remove the 6 bolts and mounting bracket.
      Fig 11: Mounting Bracket
      GTY216702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Because the bolt (A) cannot be removed from the engine mounting bracket LH, remove the engine mounting bracket LH with the bolt (A) in it.

  19. REMOVE NO. 2 IDLER PULLEY 

    HINT: 

    Use the same procedure for both No. 2 idler pulley.

    1. w/ Idler Pulley Cover Plate:
      1. Remove the bolt, No. 2 idler pulley cover plate, idler pulley and idler pulley cover plate.
        Fig 12: Bolt, No. 2 Idler Pulley Cover Plate, Idler Pulley And Idler Pulley Cover Plate
        GTY213758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Idler Pulley Cover Plate:
      1. Remove the bolt, No. 2 idler pulley cover plate and idler pulley.
        Fig 13: Identifying No. 2 Idler Pulley Cover Plate And Bolts (W/O)
        GTY238650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE WATER INLET HOUSING 
    1. Disconnect the 2 water hoses.
      Fig 14: 2 Water Hoses
      GTY215376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts, nut and water inlet housing.
    3. Remove the water inlet housing No. 1 gasket and water outlet pipe O-ring.
      Fig 15: Removing Water Inlet Housing No. 1 Gasket & Water Outlet Pipe
      GTY237560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. SEPARATE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.
      Fig 16: Water Pump Pulley
      GTY215730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09960-10010 
        • 09962-01000
        • 09963-00700
    2. Using SST and union nut wrench, remove the 4 bolts and separate the water pump pulley from the water pump.
      • SST: 09961-00950 

      HINT: 

      There is not enough clearance to completely remove the water pump pulley from the water pump shaft. Remove the water pump pulley together with the water pump.

  22. REMOVE WATER PUMP ASSEMBLY 
    1. Remove the 16 bolts, water pump, water pump gasket and water pump pulley.
      Fig 17: Removing Water Pump Assembly
      GTY237561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Move the water pump pulley as necessary to remove the bolts behind it.

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