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FRONT DRIVE SHAFT ASSEMBLY (for 2WD): Installation

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Coat the spline of the inboard joint shaft with gear oil.
    2. Align the shaft splines and tap in the drive shaft with a brass bar and hammer.
      NOTE:
      • Set the snap ring with the opening side facing downwards.
      • Be careful not to damage the oil seal, boot and dust cover.
        Fig 1: Taping In Drive Shaft With Brass Bar And Hammer
        G04488922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH 
    1. Coat the spline of the inboard joint shaft with gear oil.
    2. Align the shaft splines and securely insert the drive shaft.
    3. Install the 2 bearing bracket bolts.

      Torque: 63.7 N*m (650 kgf*cm, 47 ft.*lbf) 

      NOTE: Do not damage the oil seal, boot and dust cover.
      Fig 2: Installing 2 Bearing Bracket Bolts
      G04488923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT STEERING KNUCKLE WITH AXLE HUB LH 
    1. Align the shaft splines in the drive shaft to the steering knuckle with axle hub, and connect the steering knuckle with axle hub.
      Fig 3: Aligning Shaft Splines In Drive Shaft To Steering Knuckle With Axle Hub
      G04488924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT STEERING KNUCKLE WITH AXLE HUB RH 

    HINT:

    Use the same procedures described for the LH side.

  5. CONNECT FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY LH (See appropriate step(s) under  INSTALLATION  ) 
  6. CONNECT FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedures described for the LH side.

  7. INSTALL FRONT STABILIZER LINK ASSEMBLY LH (See appropriate step(s) under  INSTALLATION  )  
  8. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Use the same procedures described for the LH side.

  9. CONNECT TIE ROD END SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  10. CONNECT TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Use the same procedures described for the LH side.

  11. CONNECT FRONT SPEED SENSOR LH 
    1. Connect the speed sensor (see INSTALLATION ).
  12. INSTALL FRONT SPEED SENSOR RH 

    HINT:

    Use the same procedures described for the LH side.

  13. INSTALL FRONT AXLE HUB NUT (See appropriate step(s) under  INSTALLATION  ) 
  14. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  15. ADD AUTOMATIC TRANSAXLE FLUID 
    1. Add automatic transaxle fluid for U140F (see appropriate step(s) under INSTALLATION ).
    2. Add automatic transaxle fluid for U241E (see appropriate step(s) under INSTALLATION ).
    3. Add automatic transaxle fluid for U151E (see appropriate step(s) under INSTALLATION ).
  16. CHECK FOR AUTOMATIC TRANSAXLE OIL LEAKAGE 
  17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 
    1. Inspect and adjust the front wheel alignment (see FRONT WHEEL ALIGNMENT ).