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Oil Pump: Removal

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCHARGE FUEL SYSTEM PRESSURE (See  REMOVAL  ) 
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  3. REMOVE ENGINE ASSEMBLY 
    1. Remove the engine from the vehicle (see REMOVAL ).
  4. INSTALL ENGINE TO STAND 
  5. REMOVE NO. 2 OIL DIPSTICK GUIDE 
    1. Remove the oil dipstick.
    2. Remove the bolt and dipstick guide.
      Fig 1: Identifying Oil Dipstick Tube
      G04485944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE OIL DIPSTICK GUIDE 
    1. Remove the bolt and dipstick guide.
      Fig 2: Identifying Dipstick Guide
      G04485945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE OIL FILTER CAP ASSEMBLY (See  REPLACEMENT  ) 
  8. REMOVE OIL FILTER ELEMENT KIT (See  REPLACEMENT  ) 
  9. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY 
    1. Remove the 16 bolts and 2 nuts.
      Fig 3: Identifying Oil Pan & Fasteners
      G04485946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the blade of SST between the oil pan, cut through the applied sealer and remove the oil pan.

      SST 09032-00100 

      NOTE: Be careful not to damage the contact surfaces of the oil pan.
      Fig 4: Inserting Blade Of SST Between Oil Pan For Oil Pan Removal
      G04485947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE OIL STRAINER SUB-ASSEMBLY 
    1. Remove the bolt, 2 nuts, oil strainer and gasket.
      Fig 5: Identifying Oil Strainer & Fasteners
      G04485948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE OIL PAN SUB-ASSEMBLY 
    1. Remove the 16 bolts and 2 nuts.

      HINT:

      Be sure to clean the bolts and stud bolts and check the threads for cracks or other damage.

      Fig 6: Identifying Oil Pan Sub-Assembly Fasteners
      G04485949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the oil pan by prying between the oil pan and cylinder block with a screwdriver.
      NOTE: Be careful not to damage the contact surfaces of the cylinder block and oil pan.

      HINT:

      Tape the screwdriver tip before use.

      Fig 7: Removing Oil Pan By Prying Between Oil Pan & Cylinder Block
      G04485950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 O-rings from the oil pump.
      Fig 8: Removing O-Rings From Oil Pump
      G04485951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE WATER INLET HOUSING (See  INSPECTION  ) 
  13. REMOVE OIL PIPE (See appropriate step(s) under  DISASSEMBLY  ) 
  14. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) (See appropriate step(s) under  DISASSEMBLY  ) 
  15. REMOVE NO. 1 OIL PIPE (See appropriate step(s) under  
  16. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) (See appropriate step(s) under  DISASSEMBLY  ) 
  17. REMOVE CRANKSHAFT PULLEY (See appropriate step(s) under  DISASSEMBLY  ) 
  18. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY (w/Oil Pump) 
    1. Remove the 23 bolts and 2 nuts as shown.
      Fig 9: Identifying Timing Chain Cover Sub-Assembly Fasteners (W/Oil Pump)
      G04485952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver. (See Fig 10).

      HINT:

      Tape the screwdriver tip before use.

      NOTE: Do not damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.
      Fig 10: Removing Timing Chain Cover By Prying Between Timing Chain Cover & Cylinder Head
      G04485953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the gasket.
      Fig 11: Identifying Gasket
      G04485954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002