LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 162 (Engine Lubrication System (2GR-FE)) >> Oil Pump >> Installation

Oil Pump: Installation

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY (w/Oil Pump) 
    1. Install a new gasket.
      Fig 1: Installing NEW Gasket
      G04485967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align the oil pump's drive rotor spline and the crankshaft as shown.
      Fig 2: Aligning Oil Pump's Drive Rotor Spline & Crankshaft
      G04485968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply seal packing in a continuous bead to the engine unit as shown.
      Fig 3: Applying Seal Packing In Continuous Bead To Engine Unit
      G04485969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing: Toyota Genuine Seal Packing Block, Three Bond 1207B or Equivalent. 

      Standard seal diameter: 3.0 mm (0.118 in.) or more 

      Standard length: 10 mm (0.394 in.) 

      NOTE:
      • Be sure to clean and degrease the contact surfaces, especially the hatched areas in the illustration.
      • When the contact surfaces are wet, wipe them off with an oil-free cloth before applying seal packing.
      • Install the timing chin cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after the installation.
    4. Apply seal packing in a continuous line to the timing chain cover as shown.
      Fig 4: Applying Seal Packing In Continuous Line To Timing Chain Cover
      G04485970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing: For oil related part: Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent 

      For water related part: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or Equivalent 

      Standard seal diameter 

      STANDARD SEAL DIAMETER SPECIFICATION

      Position Specified Condition
      A - A 6.0 mm (0.236 in.)
      B - B 6.5 mm (0.256 in.)
      Continuous line area 4.5 mm (0.138 in.) or more
      Dashed line area 3.5 mm (0.138 in.) or more
      Alternate long and short dashed line area 3.5 mm (0.138 in.) or more
      NOTE:
      • When the contact surfaces are wet, wipe them off with an oil-free cloth before applying seal packing.
      • Install the timing chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after the installation.
    5. Temporarily install the timing chain cover with the 23 bolts and 2 nuts.
      Fig 5: Locating Timing Chain Cover Fasteners
      G04485971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Make sure there is no oil on the bolts. If there is oil on the bolts, clean them before installing them.

      HINT:

      Bolt length:

      40 mm (1.57 in.) for bolt A

      55 mm (2.17 in.) for bolt B

      25 mm (0.98 in.) for bolt C

    6. Tighten the bolts in this order: Area 1, Area 2, Area 3, Area 4. (See Fig 5).

      Torque: 

      21 N*m (214 kgf*cm, 15 ft.*lbf) for Area 1, 2 bolt 

      21 N*m (214 kgf*cm, 15 ft.*lbf) for Area 3 bolt, nut 

      43 N*m (438 kgf*cm, 32 ft.*lbf) for Area 4 bolt A 

      21 N*m (214 kgf*cm, 15 ft.*lbf) for Area 4 except bolt A 

  2. INSTALL CRANKSHAFT PULLEY (See appropriate step(s) under  INSTALLATION  ) 
  3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) (See appropriate step(s) under  INSTALLATION  ) 
  4. INSTALL NO. 1 OIL PIPE (See appropriate step(s) under  INSTALLATION  ) 
  5. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) (See appropriate step(s) under  INSTALLATION  ) 
  6. INSTALL OIL PIPE (See appropriate step(s) under  INSTALLATION  ) 
  7. INSTALL WATER INLET HOUSING (See  THERMOSTAT  ) 
  8. INSTALL OIL PAN SUB-ASSEMBLY 
    1. Install 2 new O-rings to the timing chain cover.
      Fig 6: Installing NEW O-Rings To Timing Chain Cover
      G04485972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply seal packing in a continuous line as shown in Fig 7.

      Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent 

      Standard seal diameter: 3.0 to 4.0 mm (0.118 to 0.156 in.) 

      NOTE:
      • Remove any oil from the contact surface.
      • Install the oil pan within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after the installation.
        Fig 7: Applying Seal Packing In Continuous Line
        G04485973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil pan with the 16 bolts and 2 nuts.

      Torque: 

      10 N*m (102 kgf*cm, 7 ft.*lbf) for bolt A

      21 N*m (214 kgf*cm, 15 ft.*lbf) for except bolt A, nut

      Fig 8: Identifying Location Of Oil Pan Bolts & Nuts
      G04485974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL OIL STRAINER SUB-ASSEMBLY 
    1. Install a new gasket and the oil strainer with the bolt and 2 nuts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 9: Installing Oil Strainer Sub-Assembly
      G04485975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY 
    1. Apply seal packing in a continuous line as shown in Fig 10.

      Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent 

      Standard seal diameter: 3.0 to 4.0 mm (0.118 to 0.156 in.) 

      NOTE:
      • Remove any oil from the contact surface.
      • Install the oil pan within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after the installation.
        Fig 10: Applying Seal Packing In Continuous Line
        G04485976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the oil pan with the 16 bolts and 2 nuts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 11: Installing Oil Pan
      G04485977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install a new gasket and the drain plug.

      Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

  11. INSTALL OIL FILTER ELEMENT KIT (See  REPLACEMENT  ) 
  12. INSTALL OIL FILTER CAP ASSEMBLY (See  REPLACEMENT  ) 
  13. INSTALL OIL DIPSTICK GUIDE 
    1. Install a new O-ring to the dipstick guide.
    2. Install the dipstick guide with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 12: Installing Dipstick Guide
      G04485978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL NO. 2 OIL DIPSTICK GUIDE 
    1. Install a new O-ring to the dipstick guide.
    2. Install the dipstick guide with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    3. Install the oil dipstick.
      Fig 13: Installing Oil Dipstick
      G04485979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE ENGINE FROM STAND 
  16. INSTALL ENGINE ASSEMBLY 
    1. Install the engine to the vehicle (see ENGINE MECHANICAL (2GR-FE) -- RAV4 ).
  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
scientia non olet · About LEMON Manuals