Parking Brake Assembly: Reassembly

HINT:

• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.

1. APPLY HIGH TEMPERATURE GREASE 
   1. Apply high temperature grease to the contact surface of the shoe and backing plate.
2. INSTALL PARKING BRAKE SHOE LEVER LH 
3. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH 
   1. Connect the parking brake cable to the parking brake shoe lever.
   2. Apply high temperature grease to the following contact surfaces of the shoe.
      • Shoe to anchor pin
      • Shoe to parking brake lever pin
      • Shoe to spring
        Fig 1: Applying High Temperature Grease To Contact Surfaces Of Shoe

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Install the shoe with the shoe hold-down spring and pin.
      Fig 2: Installing Shoe With Hold-Down Spring And Pin

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH 
   1. Apply high temperature grease to the following contact surfaces of the shoe.
      • Shoe to anchor pin
      • Shoe to spring
        Fig 3: Applying High Temperature Grease To Contact Surfaces Of Shoe

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the shoe with the shoe hold-down spring and pin.
      Fig 4: Installing Shoe With Hold-Down Spring And Pin

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
   1. Apply high temperature grease to the adjusting bolt.
   2. Install the screw set.
6. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side) 
   1. Using needle-nose pliers, install the tension spring.
      Fig 5: Applying High Temperature Grease To Adjusting Bolt

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. INSTALL PARKING BRAKE SHOE STRUT LH 
   1. Apply high temperature grease to the contact surface of the strut and shoe return tension spring.
   2. Install the strut.
      Fig 6: Applying High Temperature Grease To Contact Surfaces Of Strut

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Upper Side) 
   1. Using needle-nose pliers, install the 2 shoe return tension springs.
      Fig 7: Installing Return Tension Springs

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. CHECK PARKING BRAKE INSTALLATION 
   1. Check that each part is installed properly.
      Fig 8: Checking Parking Brake Installation

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
10. INSTALL REAR DISC 
    1. Align the matchmarks and install the disc.

       HINT:

       When replacing the disc with new one, select the installation position where the disc has the minimum runout.

    Fig 9: Aligning Matchmarks On Disc & Hub

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. ADJUST PARKING BRAKE SHOE CLEARANCE 
    1. Temporarily install the hub nuts.
    2. Remove the shoe adjusting hole plug, and then turn the adjuster to expand the shoe adjuster until the disc locks.
    3. Turn and contact the shoe adjuster until the disc can rotate smoothly.

       Standard return notch: 8 notches 

    4. Check that the shoe has no brake drag.
       Fig 10: Identifying Shoe Adjuster

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 
    1. Install the shoe adjusting hole plug to the rear disc.
13. CONNECT REAR DISC BRAKE CYLINDER MOUNTING LH (See step 11 under  REASSEMBLY  ) 
14. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

15. DRIVE VEHICLE 
    1. Pull the parking brake lever with a force of 147 N (15 kgf, 33 lbf).
    2. Drive the vehicle at approximately 50 km/h (31 mph) for approximately 400 m (0.25 miles).
       NOTE: Drive the vehicle on a safe, level and dry road.
    3. Repeat the above steps 2 or 3 times.
16. CHECK PARKING BRAKE LEVER TRAVEL (See  PARKING BRAKE SYSTEM  ) 
17. ADJUST PARKING BRAKE LEVER TRAVEL (See  ADJUSTMENT  )