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Cylinder Head

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CYLINDER HEAD SPECIFIED CONDITION

Item Condition Position Specified Condition
Cylinder head Maximum warpage - 0.08 mm (0.0032 in.)
Camshaft (Intake) Maximum circle runout - 0.03 mm (0.0012 in.)
Standard cam lobe height - 47.306 to 47.406 mm (1.8624 to 1.8664 in.)
Minimum cam lobe height - 47.196 mm (1.8581 in.)
Standard journal diameter No. 1 journal 35.971 to 35.985 mm (1.4162 to 1.4167 in.)
Standard journal diameter Other journal 22.959 to 22.975 mm (0.9039 to 0.9045 in.)
Standard oil clearance No. 1 journal 0.007 to 0.038 mm (0.0003 to 0.0015 in.)
Maximum oil clearance 0.07 mm (0.0028 in.)
Standard oil clearance Other journal 0.025 to 0.062 mm (0.0010 to 0.062 in.)
Maximum oil clearance 0.10 mm (0.0039 in.)
Standard thrust clearance - 0.040 to 0.095 mm (0.0016 to 0.0037 in.)
Maximum thrust clearance - 0.11 mm (0.0043 in.)
No. 2 camshaft (Exhaust) Maximum circle runout - 0.03 mm (0.0012 in.)
Standard cam lobe height - 45.983 to 46.083 mm (1.8104 to 1.8143 in.)
Minimum cam lobe height - 45.873 mm (1.8060 in.)
Standard journal diameter No. 1 journal 35.971 to 35.985 mm (1.4162 to 1.4167 in.)
Standard journal diameter Other journal 22.959 to 22.975 mm (0.9039 to 0.9045 in.)
Standard oil clearance No. 1 journal 0.040 to 0.079 mm (0.0016 to 0.0031 in.)
Maximum oil clearance 0.10 mm (0.0039 in.)
Standard oil clearance Other journal 0.025 to 0.062 mm (0.0010 to 0.062 in.)
Maximum oil clearance 0.10 mm (0.0039 in.)
Standard thrust clearance - 0.080 to 0.135 mm (0.0032 to 0.0053 in.)
Maximum thrust clearance - 0.15 mm (0.0059 in.)
Valve lifter Standard lifter diameter - 30.966 to 30.976 mm (1.2191 to 1.2195 in.)
Standard lifer bore diameter - 31.009 to 31.025 mm (1.2208 to 1.2215 in.)
Standard oil clearance - 0.033 to 0.059 mm (0.0013 to 0.0023 in.)
Maximum oil clearance - 0.079 mm (0.0031 in.)
Inner compression spring Standard free length - 47.43 mm (1.8673 in.)
Maximum deviation - 1.6 mm (0.063 in.)
Maximum angle (Reference) -
Intake valve Standard overall length - 101.71 mm (4.0043 in.)
Minimum overall length - 101.21 mm (3.9846 in.)
Standard valve stem diameter - 5.470 to 5.485 mm (0.2154 to 0.2159 in.)
Standard valve head margin thickness - 1.25 mm (0.0492 in.)
Minimum valve head margin thickness - 1.05 mm (0.0413 in.)
Exhaust valve Standard overall length - 101.15 mm (3.9823 in.)
Minimum overall length - 100.70 mm (3.9646 in.)
Standard valve stem diameter - 5.465 to 5.480 mm (0.2152 to 0.2158 in.)
Standard valve head margin thickness - 1.40 mm (0.0551 in.)
Minimum valve head margin thickness - 1.20 mm (0.0472 in.)
Intake valve guide bush Standard bush bore diameter (For cylinder head) - 10.285 to 10.306 mm (0.4049 to 0.4058 in.)
Standard valve guide bush diameter STD 10.333 to 10.344 mm (0.4068 to 0.4072 in.)
O/S (0.05 mm) 10.383 to 10.394 mm (0.4088 to 0.4092 in.)
Standard bush inside diameter - 5.510 to 5.530 mm (0.2169 to 0.2177 in.)
Standard oil clearance - 0.025 to 0.060 mm (0.0010 to 0.0024 in.)
Maximum oil clearance - 0.08 mm (0.0032 in.)
Standard protrusion height - 9.6 to 10.0 mm (0.378 to 0.394 in.)
Exhaust valve guide bush Standard bush bore diameter (For cylinder head) - 10.285 to 10.306 mm (0.4049 to 0.4058 in.)
Standard valve guide bush diameter STD 10.333 to 10.344 mm (0.4068 to 0.4072 in.)
O/S (0.05 mm) 10.383 to 10.394 mm (0.4088 to 0.4092 in.)
Standard bush inside diameter - 5.510 to 5.530 mm (0.2169 to 0.2177 in.)
Standard oil clearance - 0.030 to 0.065 mm (0.0012 to 0.0026 in.)
Maximum oil clearance - 0.10 mm (0.004 in.)
Standard protrusion height - 9.6 to 10.0 mm (0.378 to 0.394 in.)
Cylinder head set bolt Standard bolt length - 141.3 to 142.7 mm (5.563 to 5.618 in.)
Maximum bolt length - 144.2 mm (5.677 in.)
Exhaust manifold Maximum warpage - 0.70 mm (0.028 in.)
Ring pin Protrusion height - 3.0 mm (0.12 in.)