Inspection Procedure
HINT:
When using the intelligent tester, start from *1. When not using the intelligent tester, start from *2.
- PERFORM ACTIVE TEST (ABS SOLENOID RELAY)*1
- Select the ACTIVE TEST, generate a control command, and then check that the ABS solenoid relay operates.
Skid control ECU assembly
ACTIVE TEST REFERENCE CHARTItem Vehicle Condition / Test Details Diagnostic Note SOL RELAY Turns ABS solenoid relay ON / OFF Operation of solenoid (clicking sound) can be head OK: Operation sound of the ABS solenoid relay should be heard.
OK: GO TO step 6
NG: GO TO Next Step
- CHECK WIRE HARNESS (BRAKE ACTUATOR - ENGINE ROOM RELAY BLOCK)*2
- Remove the ABS SOL relay from the engine room relay block.
- Disconnect the A37 actuator connector.
- Measure the resistance of the wire harness side connectors.
Standard resistance
STANDARD RESISTANCE REFERENCE CHARTTester Connection Specified Condition A37-4 (BS) - Relay block ABS SOL relay terminal 3 Below 1 Ω NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
- INSPECT RELAY (Marking: ABS SOL)
- Remove the ABS SOL relay from the engine room relay block.
- Measure the resistance of the relay.
Standard resistance
STANDARD RESISTANCE REFERENCE CHARTTester Connection Specified Condition 1 - 3 10 kΩ or higher 1 - 3 Below 1 Ω (when battery voltage is applied to terminal 4 and 6) NG: REPLACE RELAY
OK: GO TO Next Step
- INSPECT BRAKE ACTUATOR
- Disconnect the A37 and A38 actuator connectors.
- Measure the resistance of the actuator.
Standard resistance
STANDARD RESISTANCE REFERENCE CHARTTester Connection Specified Condition A37-4 (BS) - A38-1 (AST) 30 to 36 Ω NG: REPLACE BRAKE ACTUATOR
OK: GO TO Next Step
- CHECK WIRE HARNESS (SKID CONTROL ECU ASSEMBLY - ABS SOLENOID RELAY)
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: CHECK EACH CONNECTION IF SAME CODE IS STILL OUTPUT AFTER DTC DELETION (IF CONNECTOR IS NORMAL, SKID CONTROL ECU MAY BE DEFECTIVE)
- CHECK WIRE HARNESS (SKID CONTROL ECU ASSEMBLY - BRAKE ACTUATOR)
- Check for open circuit in harness and connectors.
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: GO TO Next Step
- CHECK OPERATION OF BRAKE ACTUATOR WITH NEW OR NORMALLY FUNCTIONING BRAKE ACTUATOR
- Temporarily replace the brake actuator with a new or normally functioning one.
- Check that the malfunction disappears.
OK: Malfunction disappears.
NG: REPLACE SKID CONTROL ECU ASSEMBLY
OK: REPLACE BRAKE ACTUATOR