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COMPRESSOR AND PULLEY (For 2GR-FE): Installation

WARNING: This page is about a different car, the 2007 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL COOLER COMPRESSOR ASSEMBLY 
    1. Install the cooler compressor with the 4 bolts.

      Torque: 24.5 N*m (250 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown in the illustration to install the cooler compressor.
    2. Connect the connector.
      Fig 1: Installing Cooler Compressor Assembly (For 2GR-FE)
      G04490068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.

      Compressor oil: ND-OIL 8 or equivalent 

    3. Install the O-ring to the cooler refrigerant discharge hose.
    4. Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 2: Connecting Cooler Refrigerant Discharge Hose
      G04490069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.

      Compressor oil: ND-OIL 8 or equivalent 

      Fig 3: Connecting Cooler Refrigerant Suction Hose
      G04490070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the O-ring to the cooler refrigerant suction hose.
    4. Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

  4. INSTALL FAN AND GENERATOR V BELT (See  VALVE CLEARANCE  ) 
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  6. CHARGE REFRIGERANT (See  REPLACEMENT  ) 
  7. WARM UP ENGINE (See  REPLACEMENT  ) 
  8. CHECK FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT  )