FRONT DRIVE SHAFT ASSEMBLY (for 2WD): Disassembly

1. One touch type:

   Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.

2. Claw engagement type:

   Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.

   Fig 1: Removing Inboard Joint Boot Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. One touch type:

   Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.

2. Claw engagement type:

   Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.

1. Remove the boot from the inboard joint.
   Fig 2: Removing Inboard Joint Boot Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove any old grease from the inboard joint.
2. Put matchmarks on the inboard joint and outboard joint shaft.
   NOTE: Do not punch the marks.
3. Remove the inboard joint from the outboard joint shaft.
4. Using a snap ring expander, remove the shaft snap ring.
   Fig 3: Putting Matchmarks On Inboard Joint And Outboard Joint Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Put matchmarks on the outboard joint shaft and tripod joint.
   Fig 4: Putting Matchmarks On Outboard Joint Shaft And Tripod Joint

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Do not punch the marks.
6. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.
   NOTE: Do not tap the rollers.
7. Remove the inboard joint boot.
   Fig 5: Removing Inboard Joint Boot

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Use the same procedures described for the LH side.

1. One touch type:

   Using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.

2. Claw engagement type:

   Using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.

1. Remove the front drive shaft damper from the outboard joint shaft.
   Fig 6: Removing Drive Shaft Damper Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
   Fig 7: Removing Outboard Joint Boot Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.

1. Remove the outboard joint boot from the outboard joint shaft.
2. Remove any old grease from the outboard joint.
   Fig 8: Removing Outboard Joint Boot Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the hole snap ring.
   Fig 9: Removing Hole Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, press out the shaft dust cover.

   SST 09950-00020 

   NOTE: Be careful not to drop the inboard joint.

HINT:

Use the same procedures described for the LH side.

1. Using a screwdriver, remove the bearing case snap ring.
   Fig 10: Pressing Out Shaft Dust Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a press, press out the drive shaft bearing case.
   Fig 11: Removing Bearing Case Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Be careful not to drop the inboard joint.

   Fig 12: Pressing Out Drive Shaft Bearing Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, press out the drive shaft dust cover.

   SST 09950-00020 

   NOTE: Be careful not to drop the inboard joint.
   Fig 13: Pressing Out Drive Shaft Dust Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a snap ring expander, remove the snap ring.
   Fig 14: Removing Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, press out the drive shaft bearing.

   SST 09527-10011 

3. Remove the bearing case snap ring.
   Fig 15: Removing Bearing Case Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002