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TRANSFER CASE OIL SEAL (for RH Side): Replacement

WARNING: This page is about a different car, the 2007 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. DRAIN TRANSFER OIL 
    1. Remove the drain plug and gasket, and drain the oil.
    2. Install a new gasket and the drain plug.

      Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

  3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (See  REMOVAL  ) 
  4. REMOVE DRIVE SHAFT BEARING BRACKET 
    1. Remove the 3 bolts and bracket from the transaxle.
  5. REMOVE TRANSFER CASE OIL SEAL (for RH Side) 
    1. Using SST, tap out the oil seal from the transfer.

      SST 09308-00010 

      Fig 1: Removing Transfer Case Oil Seal
      G04488769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL TRANSFER CASE OIL SEAL (for RH Side) 
    1. Coat a new oil seal lip with MP grease.
    2. Using SST and a hammer, tap in the oil seal.

      SST 09316-60011 (09316-00011) 

      Standard depth: 7.5 to 8.5 mm (0.30 to 0.33 in.) 

      NOTE: Do not damage the oil seal lip.
      Fig 2: Installing Transfer Case Oil Seal
      G04488770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL DRIVE SHAFT BEARING BRACKET 
    1. Install the bracket to the transaxle with the 3 bolt.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

  8. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See  INSTALLATION  ) 
  9. ADD TRANSFER OIL 
  10. INSPECT TRANSFER OIL (See  ON-VEHICLE INSPECTION  ) 
  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL