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Section 110 (Engine Cooling System (2AZ-FE)): Thermostat: Installation

WARNING: This page is about a different car, the 2007 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL THERMOSTAT 
    1. Install a new gasket onto the thermostat.
    2. Install the thermostat with the jiggle valve upward.

      HINT:

      The jiggle valve may be set to within 10° on either side of the prescribed position.

      Fig 1: Installing Thermostat With Jiggle Valve Upward
      G04485771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL WATER INLET 
    1. Install the water inlet with the 2 nuts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 2: Installing Water Inlet With Nuts
      G04485772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT NO. 2 RADIATOR HOSE 
  4. ADD ENGINE COOLANT (See  COOLANT  ) 
  5. CHECK FOR ENGINE COOLANT LEAKS (See  ON-VEHICLE INSPECTION  ) 
  6. INSTALL RADIATOR SUPPORT OPENING COVER 
  7. INSTALL NO. 1 ENGINE UNDER COVER