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Automatic Transaxle Unit: Disassembly

WARNING: This page is about a different car, the 2007 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and control shaft lever.
      Fig 1: Removing Nut, Washer And Control Shaft Lever
      G04487073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry off the lock plate.
    3. Remove the nut and lock plate.
      Fig 2: Prying Off Lock Plate
      G04487074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts and pull out the switch.
  2. REMOVE BREATHER PLUG HOSE 
    1. Remove the breather plug hose from the transaxle case.
      Fig 3: Removing Bolts And Pull Out Switch
      G04487075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE OIL COOLER OUTLET TUBE ELBOW 
    1. Remove the elbow.
    2. Remove the O-ring from the elbow.
      Fig 4: Removing O-Ring From Oil Cooler Outlet Tube Elbow
      G04487076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL COOLER INLET TUBE ELBOW 
    1. Remove the elbow.
    2. Remove the O-ring from the elbow.
      Fig 5: Removing O-Ring From Oil Cooler Inlet Tube Elbow
      G04487077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE SPEED SENSOR 
    1. Remove the 2 bolts and the 2 speed sensors from the transaxle.
  6. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Remove the bolt and cover.
    2. Remove the O-ring from the cover.
      Fig 6: Removing Bolts And Speed Sensors From Transaxle
      G04487078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 plugs from the transaxle case.
    2. Remove the 4 O-rings from the 4 plugs.
      Fig 7: Removing Plugs From Transaxle Case
      G04487079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Fix the transaxle.
      Fig 8: Fixing Automatic Transaxle Assembly
      G04487080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 18 bolts, oil pan and gasket.
      Fig 9: Removing Bolts, Oil Pan And Gasket
      G04487081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 magnets from the oil pan.
      Fig 10: Locating Magnets In Oil Pan
      G04486953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSPECT TRANSMISSION OIL CLEANER MAGNET 
    1. Remove the magnets and use them to collect any steel chips. Examine the chips and particles in the pan and on the magnet to determine what type of wear has occurred in the transaxle.

      Result: 

      Steel (magnetic): 

      Wear of the bearing, gear and plate 

      Brass (non-magnetic): 

      Wear of the bush 

      Fig 11: Checking Chips And Particles In Pan
      G04487722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 3 bolts and oil strainer.
      Fig 12: Removing Bolts And Oil Strainer
      G04487084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil strainer.
      Fig 13: Removing O-Ring From Oil Strainer
      G04487085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE TRANSMISSION WIRE 
    1. Remove the 7 connectors from the shift solenoid valves.
    2. Remove the bolt, lock plate and temperature sensor.
      Fig 14: Removing Bolt, Lock Plate And Temperature Sensor
      G04487086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and transmission wire from the transaxle case.
      Fig 15: Removing Bolt And Transmission Wire From Transaxle Case
      G04487087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Support the valve body and remove the 17 bolts and valve body.
      Fig 16: Removing Valve Body Bolts
      G04487088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Remove the gasket from the transaxle case.
      Fig 17: Removing Gasket From Transaxle Case
      G04487089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Remove the gasket from the transaxle case.
      Fig 18: Removing Gasket From Transaxle Case
      G04487090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE BRAKE DRUM GASKET 
    1. Remove the gasket from the transaxle case.
      Fig 19: Removing Gasket From Transaxle Case
      G04487091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring from the transaxle case.
      Fig 20: View Of Check Ball, Body And Spring
      G04427737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE C-3 ACCUMULATOR PISTON 
    1. Remove the spring from the C-3 accumulator piston.
      Fig 21: Removing Spring From C-3 Accumulator Piston
      G04487093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it using a waste cloth.
      • Take care not to splash ATF when applying compressed air.
        Fig 22: Removing C-3 Accumulator Piston
        G04487094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the C-3 accumulator piston.
      Fig 23: Removing O-Ring From C-3 Accumulator Piston
      G04487095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE REVERSE CLUTCH ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the reverse accumulator piston and spring.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it using a waste cloth.
      • Take care not to splash ATF when applying compressed air.
        Fig 24: Removing Reverse Accumulator Piston And Spring
        G04487096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the reverse clutch accumulator piston.
      Fig 25: Removing O-Rings From Reverse Clutch Accumulator Piston
      G04487097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE B-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the B-3 accumulator piston and 2 springs.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it using a waste cloth.
      • Take care not to splash ATF when applying compressed air.
        Fig 26: Removing B-3 Accumulator Piston And Springs
        G04487098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the B-3 accumulator piston.
      Fig 27: Removing O-Ring From B-3 Accumulator Piston
      G04487099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Using needle-nose pliers, remove the manual valve lever shaft retainer spring.
      Fig 28: Removing Manual Valve Lever Shaft Retainer Spring
      G04487100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the 2 bolts, manual detent spring and cover.
      Fig 29: Removing Bolts, Manual Detent Spring And Cover
      G04487101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 2 bolts and parking lock pawl bracket.
      Fig 30: Removing Bolts And Parking Lock Pawl Bracket
      G04487102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a chisel and hammer, cut off and remove the spacer.
      Fig 31: Removing Spacer
      G04487103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch ( 35 mm) and hammer, drive out the pin.

      HINT:

      Slowly drive out the pin so that it does not fall into the transaxle case.

      Fig 32: Driving Out Pin
      G04487104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the manual valve lever shaft and manual valve lever.
      Fig 33: Removing Manual Valve Lever Shaft And Manual Valve Lever
      G04487105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod from the manual valve lever.
      Fig 34: Removing Parking Lock Rod From Manual Valve Lever
      G04487106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, pry out the oil seal from the transaxle case.
      NOTE: Do not apply excessive force when removing the oil seal.
  27. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Fix the transaxle case in place with the oil pump side facing up.
  28. INSPECT INPUT SHAFT ENDPLAY (See  INSPECTION   ) 
    Fig 35: Prying Out Oil Seal From Transaxle Case
    G04487107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE TRANSAXLE HOUSING 
    1. Remove the 16 bolts.
    2. Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle case.
      NOTE: The differential may be accidentally removed when the transaxle housing is removed.
      Fig 36: Removing Transaxle Housing Bolts
      G04487108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and oil pump from the transaxle case.
      Fig 37: Identifying Oil Pump To Transaxle Case With Bolts
      G04384533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the underdrive planetary gear.
      Fig 38: Removing Thrust Needle Roller Bearing From Underdrive Planetary Gear
      G04487110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE 
    1. Remove the thrust bearing race from the underdrive planetary gear.
      Fig 39: Removing Thrust Bearing Race From Underdrive Planetary Gear
      G04487111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear from the transaxle case.
      Fig 40: Removing Differential Gear From Transaxle Case
      G04487112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE OVERDRIVE BRAKE GASKET 
    1. Remove the 2 overdrive brake gaskets from the transaxle case.
      Fig 41: Removing Overdrive Brake Gaskets From Transaxle Case
      G04487113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE FORWARD CLUTCH ASSEMBLY 
    1. Remove the forward clutch from the transaxle case.
      Fig 42: Removing Forward Clutch From Transaxle Case
      G04487114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing from the forward clutch.
      Fig 43: Removing Thrust Needle Roller Bearing From Forward Clutch
      G04487115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE MULTIPLE DISC CLUTCH HUB 
    1. Remove the thrust needle roller bearing, multiple disc clutch hub, thrust needle roller bearing and No. 1 thrust bearing race from the transaxle case.
  37. INSPECT MULTIPLE DISC CLUTCH HUB (See  INSPECTION   ) 
    Fig 44: Removing Multiple Disc Clutch Hub
    G04487116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the bolt and pawl shaft clamp.
      Fig 45: Removing Pawl Shaft Clamp Bolt
      G04487117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the parking lock pawl shaft.
      Fig 46: Removing Parking Lock Pawl Shaft
      G04487118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push the parking lock pawl.

      HINT:

      Failure to do so will cause interference when the underdrive planetary gear is removed.

      Fig 47: Pushing Parking Lock Pawl
      G04487119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the underdrive planetary gear from the transaxle case.
    NOTE: Make sure that the underdrive planetary gear dose not fall out.
    Fig 48: Removing Underdrive Planetary Gear From Transaxle Case
    G04487120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE PARKING LOCK PAWL 
    1. Remove the spring, pawl pin and parking lock pawl.
      Fig 49: Removing Spring, Pawl Pin And Parking Lock Pawl
      G04487121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE UNDERDRIVE CLUTCH ASSEMBLY 
    1. Remove the underdrive clutch, thrust bearing and bearing race from the transaxle case.
      Fig 50: Removing Underdrive Clutch, Thrust Bearing And Bearing Race From Transaxle Case
      G04487122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      NOTE: Do not apply excessive force when removing the snap ring.
      Fig 51: Removing Snap Ring From Transaxle Case
      G04487123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the underdrive 1-way clutch from the transaxle case.
      Fig 52: Removing Underdrive 1-Way Clutch From Transaxle Case
      G04487124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the outer race retainer from the 1-way clutch.
      Fig 53: Removing Outer Race Retainer From 1-Way Clutch
      G04487125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE NO. 2 UNDERDRIVE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
      NOTE: Do not apply excessive force when removing the snap ring.
      Fig 54: Removing Snap Ring
      G04487126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the flange, 4 discs and 4 plates from the transaxle case.
  43. INSPECT NO. 2 UNDERDRIVE CLUTCH DISC (See  INSPECTION   ) 
    Fig 55: Removing Flange, Discs And Plates From Transaxle Case
    G04487127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE TRANSAXLE REAR COVER SUB-ASSEMBLY 
    1. Remove the 11 bolts.
    2. Tap on the circumference of the rear cover with a plastic hammer to remove the transaxle rear cover from the transaxle case.
      Fig 56: Removing Transaxle Rear Cover Bolts
      G04487128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 plugs from the transaxle rear cover.
    2. Remove the 4 O-rings from the 4 plugs.
      Fig 57: Removing Plugs From Transaxle Rear Cover
      G04487129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE REAR CLUTCH OIL SEAL RING OUTER 
    1. Remove the 3 rear clutch oil seal rings from the transaxle rear cover.
      Fig 58: Removing Rear Clutch Oil Seal Rings From Transaxle Rear Cover
      G04487130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE NEEDLE ROLLER BEARING 
    1. Using SST, remove the bearing from the transaxle rear cover.

      SST 09387-00041 (09387-01021, 09387-01030, 09387-01040) 

      Fig 59: Removing Needle Roller Bearing From Transaxle Rear Cover
      G04487131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Using a screwdriver, remove the 3 apply gaskets.
      Fig 60: Removing Governor Apply Gaskets
      G04487132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE BRAKE APPLY TUBE 
    1. Remove the bolt, clamp and brake apply tube.
    2. Remove the clutch apply tube.
    3. Remove the brake apply tube from the clamp.
      NOTE: Do not bend the tubes.
      Fig 61: Removing Bolt, Clamp And Brake Apply Tube
      G04487133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE DIRECT CLUTCH ASSEMBLY 
    1. Remove the thrust bearing and the direct clutch from the transaxle case.
      Fig 62: Removing Thrust Bearing And Direct Clutch From Transaxle Case
      G04487134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE OVERDRIVE DIRECT CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the thrust bearing race, thrust bearing and overdrive direct clutch hub from the planetary gear.
  52. INSPECT OVERDRIVE DIRECT CLUTCH DRUM SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 63: Removing Thrust Bearing Race, Thrust Bearing And Overdrive Direct Clutch Hub From Planetary Gear
    G04487135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear from the transaxle case.
      Fig 64: Removing Rear Planetary Sun Gear From Transaxle Case
      G04487136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust bearing race from the rear planetary sun gear.
      Fig 65: Removing Thrust Needle Roller Bearing And Thrust Bearing Race From Rear Planetary Sun Gear
      G04487137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the planetary carrier thrust washer from the rear planetary sun gear.
      Fig 66: Removing Planetary Carrier Thrust Washer From Rear Planetary Sun Gear
      G04487138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE 1-WAY CLUTCH ASSEMBLY 
    1. Remove the 1-way clutch and thrust needle roller bearing from the transaxle case.
      Fig 67: Removing 1-Way Clutch And Thrust Needle Roller Bearing From Transaxle Case
      G04487139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1-way clutch inner race from the 1-way clutch.
      Fig 68: Removing 1-Way Clutch Inner Race From 1-Way Clutch
      G04487140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE 1-WAY CLUTCH SLEEVE OUTER 
    1. Remove the 1-way clutch sleeve outer from the transaxle case.
      Fig 69: Removing 1-Way Clutch Sleeve Outer From Transaxle Case
      G04487141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE NO. 1 PLANETARY CARRIER THRUST WASHER 
    1. Remove the planetary carrier thrust washer from the planetary gear.
      Fig 70: Removing Planetary Carrier Thrust Washer From Planetary Gear
      G04487142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE 2ND BRAKE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the flange, 4 discs and 4 plates from the transaxle case.
  58. INSPECT 2ND BRAKE CLUTCH DISC (See  INSPECTION   ) 
    Fig 71: Removing Flange, Discs And Plates From Transaxle Case
    G04487143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE 2ND BRAKE PISTON ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
      Fig 72: Removing 2nd Brake Piston Assembly Snap Ring
      G04487144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2nd brake piston from the transaxle case.
      Fig 73: Removing 2nd Brake Piston From Transaxle Case
      G04487145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
      Fig 74: Removing Rear Planetary Gear Assembly Snap Ring
      G04487146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear planetary gear from the transaxle case.
      Fig 75: Removing Rear Planetary Gear From Transaxle Case
      G04487147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE INPUT SUN GEAR 
    1. Remove the 2 thrust needle roller bearings, thrust bearing race and input sun gear from the transaxle case.
      Fig 76: Removing Input Sun Gear From Transaxle Case
      G04487148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE 1ST AND REVERSE BRAKE CLUTCH DISC 
    1. Remove the flange, 6 discs and 6 plates from the transaxle case.
  63. INSPECT 1ST AND REVERSE BRAKE CLUTCH DISC (See  INSPECTION   ) 
    Fig 77: Removing 1st And Reverse Brake Clutch Disc
    G04487149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using a chisel and hammer, unstake the lock washer.
      NOTE: Push down all the claws of the washer. Otherwise SST cannot be fully pressed against the nut, and cannot loosen the nut.
      Fig 78: Unstaking Front Planetary Gear Lock Washer
      G04487150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the nut.

      SST 09387-00030, 09387-00080 

      Fig 79: Removing/Installing Front Planetary Gear Nut
      G04487151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a press, press out the front planetary gear from the counter drive gear.

      SST 09950-60010 (09951-00450), 09950-70010 (09951-07100) 

      Fig 80: Pressing Out Front Planetary Gear From Counter Drive Gear
      G04487152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the front planetary gear from the brake hub.
      Fig 81: Removing Front Planetary Gear From Brake Hub
      G04487153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE FRONT PLANETARY RING GEAR 
    1. Using a screwdriver, remove the snap ring and front planetary ring gear from the brake hub.
      Fig 82: Removing Snap Ring And Front Planetary Ring Gear From Brake Hub
      G04487154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the return spring, and compress the return spring with a press.
      NOTE: Stop the press when the spring seat is lowered 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove to prevent the spring seat from being deformed.

      SST 09387-00070 

    2. Using a snap ring expander, remove the snap ring.
      NOTE: Do not expand the snap ring excessively.
      Fig 83: Compressing Return Spring Using SST
      G04425413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
  68. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the 1st and reverse brake piston.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it using a waste cloth.
      • Take care not to splash ATF when applying compressed air.
        Fig 84: Removing 1st And Reverse Brake Piston
        G04487156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 1st and reverse brake piston.
      Fig 85: Removing O-Rings From 1st And Reverse Brake Piston
      G04487157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE COUNTER DRIVE GEAR 
    1. Using SST and a press, remove the counter drive gear from the transaxle case.

      SST 09950-60010 (09951-00590), 09950-70010 (09951-07100) 

      Fig 86: Removing Counter Drive Gear From Transaxle Case
      G04487158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. As shown in the illustration, tighten the 2 bolts evenly and make a clearance of approximately. 20.0 mm (0.787 in.) between the counter drive gear and the inner race.
      Fig 87: Tightening Bolts Evenly And Checking Clearance Between Counter Drive Gear And Inner Race
      G04384993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the tapered roller bearing.

      SST 09950-60010 (09951-00590), 09950-00020, 09950-00030, 09950-40011 (09957-04010) 

      Fig 88: Removing Tapered Roller Bearing
      G04487160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE TRANSFER DRIVEN PINION FRONT BEARING 
    1. Using a snap ring expander, remove the snap ring.
      Fig 89: Removing Transfer Driven Pinion Front Bearing Snap Ring
      G04487161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, remove the bearing outer race.

      SST 09950-60020 (09951-00910) 

  71. REMOVE NO. 2 BREATHER PLUG 
    Fig 90: Removing Bearing Outer Race
    G04487162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the return spring, and compress the return spring with a press.
      NOTE: Stop the press when the spring seat is lowered 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove to prevent the spring seat from being deformed.

      SST 09387-00020 

    2. Using a snap ring expander, remove the snap ring.
      NOTE: Do not expand the snap ring excessively.
      Fig 91: Removing Underdrive Brake Return Spring Sub-Assembly Snap Ring
      G04487163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. INSPECT UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
  74. REMOVE UNDERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the underdrive brake piston.
      Fig 92: Removing Underdrive Brake Piston
      G04487164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the underdrive brake piston.
      Fig 93: Removing O-Rings From Underdrive Brake Piston
      G04487165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. REMOVE NEEDLE ROLLER BEARING 
    1. Using SST, remove the needle roller bearing from the transaxle case.

      SST 09387-00041 (09387-01010, 09387-01030, 09387-01040) 

      Fig 94: Removing Needle Roller Bearing From Transaxle Case
      G04487166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. REMOVE UNDERDRIVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 2 oil seal rings from the transaxle case.
      Fig 95: Removing Oil Seal Rings From Transaxle Case
      G04487167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  77. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 2 transaxle case plugs.
    2. Remove the 2 O-rings from the 2 plugs.
      Fig 96: Removing Transaxle Case Plugs
      G04487168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING 
    1. Using SST, remove the underdrive cylindrical roller bearing from the transaxle case.

      SST 09514-35011 

      Fig 97: Removing Underdrive Cylindrical Roller Bearing From Transaxle Case
      G04487169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. REMOVE UNDERDRIVE OUTPUT SHAFT OIL SEAL RING 
    1. Remove the oil seal ring from the transaxle housing.
      Fig 98: Removing Oil Seal Ring From Transaxle Housing
      G04487170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, transaxle apply tube clamp and differential gear lube apply tube from the transaxle housing.
      NOTE: Do not bend the tubes.
      Fig 99: Removing Differential Gear Lube Apply Tube
      G04487171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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