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Differential Case: Inspection

WARNING: This page is about a different car, the 2007 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT FRONT DIFFERENTIAL SIDE GEAR BACKLASH 
    1. Using a dial indicator, measure the backlash of the side gear.

      Standard backlash: 0.05 to 0.20 mm (0.0020 to 0.0070 in.) 

      Standard thrust washer thickness 

      Fig 1: Measuring Backlash Of Side Gear
      G04488709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD THRUST WASHER THICKNESS SPECIFICATION

      Thickness Thickness
      1.0 mm (0.0394 in.) 1.2 mm (0.0472 in.)
      1.1 mm (0.0433 in.) 1.3 mm (0.0512 in.)