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Automatic Transaxle Unit: Reassembly

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  1. BEARING POSITION 
    Fig 1: Identifying Bearing Position
    G04488447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard bearing position 

    STANDARD BEARING POSITION CHART

    Mark Front Race Diameter Inside / Outside Thrust Bearing Diameter Inside / Outside Rear Race Diameter Inside / Outside
    A - 53.0 mm (2.087 in.) / 78.2 mm (3.079 in.) 52.1 mm (2.051 in.) / 75.5 mm (2.972 in.)
    B - 37.73 mm (1.4854 in.) / 58.0 mm (2.283 in.) 29.9 mm (1.177 in.) / 55.5 mm (2.185 in.)
    C - 33.85 mm (1.3327 in.) / 52.2 mm (2.055 in.) -
    D - 23.5 mm (0.925 in.) / 44.0 mm (1.732 in.) -
    E - 36.3 mm (1.492 in.) / 52.2 mm (2.055 in.) 34.5 mm (1.358 in.) / 48.5 mm (1.909 in.)
    F - 34.6 mm (1.362 in.) / 52.2 mm (2.055 in.) -
    G 40.3 mm (1.587 in.) / 58.0 mm (2.283 in.) 38.6 mm (1.520 in.) / 60.0 mm (2.362 in.) 38.6 mm (1.520 in.) / 58.0 mm (2.283 in.)
    H - 53.6 mm (2.110 in.) / 69.6 mm (2.740 in.) -
    I - 33.7 mm (1.327 in.) / 48.2 mm (1.898 in.) 30.3 mm (1.193 in.) / 46.0 mm (1.811 in.)
    J - 53.6 mm (2.110 in.) / 70.18 mm (2.763 in.) or 69.6 mm (2.740 in.) -
  2. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Install the apply tube and apply tube clamp to the transaxle housing with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      NOTE: Make sure to insert the tube to the stopper.
  3. INSTALL NO. 2 BREATHER PLUG 
    Fig 2: Installing Differential Gear Lube Apply Tube
    G04488448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, install the hole snap ring to the transaxle.
      Fig 3: Installing Hole Snap Ring To Transaxle
      G04488449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL COUNTER DRIVE GEAR 
    1. Using SST and a press, press in the 2 counter drive gear bearings outer races to the transaxle.
      NOTE:
      • Press-fit the bearing race until it contacts the snap ring.
      • Do not apply excessive pressure.

      SST 09950-60020 (09951-00890, 09951-07150) 

      Fig 4: Pressing In Counter Drive Gear Bearings Outer Races To Transaxle
      G04488450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, press in the tapered roller bearing to the counter drive gear.

      SST 09649-17010 

      NOTE:
      • Press-fit the bearing inner race until it contacts the counter drive gear.
      • Do not apply excessive pressure.
        Fig 5: Pressing In Tapered Roller Bearing To Counter Drive Gear
        G04488451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a press, press in the counter drive gear and bearing to the transaxle.

      SST 09950-60020 (09951-00890), 09950-70010 (09951-07150) 

      NOTE: Do not apply excessive pressure.
      Fig 6: Pressing In Counter Drive Gear And Bearing To Transaxle
      G04488452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL 1ST AND REVERSE BRAKE PISTON 
    1. Coat 2 new O-rings with ATF.
    2. Install the 2 O-ring to the 1st and reverse brake piston.
      Fig 7: Installing O-Ring To 1St And Reverse Brake Piston
      G04488453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Coat the 1st and reverse brake piston with ATF, and install it to the transaxle.
      Fig 8: Installing 1St And Reverse Brake Piston
      G04488454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 1st and reverse brake return spring to the 1st and reverse brake piston.
      Fig 9: Installing 1St And Reverse Brake Return Spring To 1St And Reverse Brake Piston
      G04488455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST, a press and snap ring expander, press the piston return spring and snap ring to the transaxle.
      NOTE:
      • Stop the press when the spring sheet is lowered to the place 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, preventing the spring sheet from being deform.
      • Do not expand the snap ring excessively.
        Fig 10: Compressing Return Spring Using SST
        G04425413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT PLANETARY RING GEAR 
    1. Using a screwdriver, install the front planetary ring gear and brake hub snap ring to the brake hub.
      Fig 11: Installing Front Planetary Ring Gear And Brake Hub Snap Ring
      G04488457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FRONT PLANETARY GEAR ASSEMBLY 
    1. Install the front planetary gear to the brake hub.
      Fig 12: Installing Front Planetary Gear To Brake Hub
      G04488458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, press-fit the front planetary gear.
      NOTE: Do not apply excessive pressure to it.
      Fig 13: Installing Press-Fit Front Planetary Gear
      G04488459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front planetary gear washer, as shown in the illustration.
      Fig 14: Installing Front Planetary Gear Washer
      G04488460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST, install the nut.

      SST 09387-00030, 09387-00080 

      Torque: 280 N*m (2,855 kgf*cm, 206 ft.*lbf) 

      Fig 15: Removing/Installing Front Planetary Gear Nut
      G04487151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST and a torque wrench, measure the turning torque of the bearing while rotating SST at 60 rpm. When the measured value is not within the specified value, gradually tighten the nut until it reaches the specified value.

      SST 09950-60010 (09951-00400), 09950-70010 (09951-07100), 09387-00030, 09387-00080 

      Fig 16: Measuring Turning Torque Of Bearing
      G04488462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: Turning torque at 60 rpm 

      0.5 to 1.0 N*m (5.1 to 10.0 kgf*cm, 4.4 to 8.7 in.*lbf) for new 

      0.3 to 0.5 N*m (3.1 to 5.1 kgf*cm, 2.7 to 4.4 in.*lbf) for used 

    6. Using a chisel and hammer, stake the front planetary gear washer.
      Fig 17: Staking Front Planetary Gear Washer
      G04488463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL INPUT SUN GEAR 
    1. Install the 2 thrust bearings, bearing race and front planetary sun gear to the planetary gear.

      Standard bearing race diameter 

      STANDARD BEARING RACE DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing 34.6 mm (1.362 in.) 52.2 mm (2.055 in.)
      Race 40.3 mm (1.587 in.) 58.0 mm (2.283 in.)
      Bearing 38.6 mm (1.520 in.) 60.0 mm (2.362 in.)
      Fig 18: Installing Thrust Bearings, Bearing Race And Front Planetary Sun Gear
      G04488464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR PLANETARY GEAR ASSEMBLY 
    1. Coat the bearing race with ATF, and install it to the rear planetary gear.

      Standard bearing race diameter 

      STANDARD BEARING RACE DIAMETER SPECIFICATION

      Item Inside Outside
      Race 38.6 mm (1.520 in.) 58.0 mm (2.283 in.)
      Fig 19: Installing Rear Planetary Gear Assembly
      G04488465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the planetary carrier thrust washer to the planetary gear.
      Fig 20: Installing Planetary Carrier Thrust Washer To Planetary Gear
      G04488466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the rear planetary gear to the rear planetary ring gear.
      Fig 21: Installing Rear Planetary Gear To Rear Planetary Ring Gear
      G04488467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver, install the snap ring to the brake hub.
      Fig 22: Installing Snap Ring To Brake Hub
      G04488468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL 1ST AND REVERSE BRAKE CLUTCH DISC 
    1. Install the 5 plates and 5 discs.

      Install in order: P - D - P - D - P - D - P - D - P - D 

      HINT:

      P = Plate

      D = Disc

      Fig 23: Installing Plates And Discs
      G04488469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a vernier caliper, measure the distance between the disc surface and the contact surface of the 2nd brake cylinder and transaxle (Dimension A).
    3. Select an appropriate flange so that the piston stroke will meet the specified value.

      Pack clearance: 1.02 to 1.21 mm (0.0402 to 0.0476 in.) 

      HINT:

      Piston stroke = Dimension A - Flange thickness

      Standard flange thickness 

      Fig 24: Measuring Distance Between Disc Surface And Contact Surface Of 2Nd Brake Cylinder And Transaxle
      G04488470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD FLANGE THICKNESS SPECIFICATION

      Mark Thickness Mark Thickness
      1 1.8 mm (0.071 in.) 5 2.2 mm (0.087 in.)
      2 1.9 mm (0.075 in.) 6 2.3 mm (0.091 in.)
      3 2.0 mm (0.079 in.) 7 2.4 mm (0.094 in.)
      4 2.1 mm (0.083 in.) 8 2.5 mm (0.098 in.)
    4. Install the flange.
  12. INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE 
    Fig 25: Installing Flange
    G04488471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL 1-WAY CLUTCH SLEEVE OUTER 
    1. Install the 1-way clutch outer sleeve to the 2nd brake cylinder.
      NOTE: Check the positioning direction of the outer sleeve.
      Fig 26: Installing 1-Way Clutch Outer Sleeve To 2Nd Brake Cylinder
      G04488472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL 1-WAY CLUTCH ASSEMBLY 
    1. Install the inner race to the 1-way clutch.
      NOTE: Check the direction of the inner race.
      Fig 27: Installing Inner Race To 1-Way Clutch
      G04488473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check the rotating direction of the 1-way clutch for the lock or free operation, as shown in illustration.
      Fig 28: Checking Rotating Direction Of 1-Way Clutch
      G04488474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 1-way clutch and bearing to the 1-way clutch outer race sleeve.

      Standard bearing diameter 

      STANDARD BEARING DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing 53.6 mm (2.110 in.) 69.6 mm (2.740 in.)
      NOTE: Install the thrust bearing properly so that no colored race will be visible.
      Fig 29: Installing Thrust Bearing Properly
      G04488475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Coat the No. 1 planetary carrier thrust washer with petroleum jelly, and install it onto the rear planetary sun gear.
      Fig 30: Installing No. 1 Planetary Carrier Thrust Washer
      G04488476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the bearing with petroleum jelly, and install it onto the rear planetary sun gear.

      Standard bearing diameter 

      STANDARD BEARING DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing 33.8 mm (1.331 in.) 48.2 mm (1.898 in.)
      Fig 31: Installing Bearing With Petroleum Jelly
      G04488477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the rear planetary sun gear to the rear planetary gear.
      Fig 32: Installing Rear Planetary Sun Gear To Rear Planetary Gear
      G04488478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL 2ND BRAKE CLUTCH DISC 
    1. Install the 3 discs and 3 plates to the transaxle.

      Install in order: P - D - P - D - P - D 

      HINT:

      P = Plate

      D = Disc

    2. Temporarily install the snap ring.
      Fig 33: Installing Snap Ring
      G04488479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a vernier caliper, measure the distance between the disc surface and snap ring surface.
    4. Select an appropriate flange so that the piston stroke will meet the specified value.

      Standard pack clearance: 0.62 to 0.91 mm (0.0244 to 0.0358 in.) 

      HINT:

      Piston stroke = Clearance - Flange thickness - Snap ring thickness 1.6 mm (0.063 in.)

      Fig 34: Measuring Distance Between Disc Surface And Snap Ring Surface
      G04488480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard flange thickness 

      STANDARD FLANGE THICKNESS SPECIFICATION

      Mark Thickness Mark Thickness
      1 3.0 mm (0.118 in.) 5 3.4 mm (0.134 in.)
      2 3.1 mm (0.122 in.) 6 3.5 mm (0.138 in.)
      3 3.2 mm (0.126 in.) 7 3.6 mm (0.142 in.)
      4 3.3 mm (0.130 in.) 8 -
    5. Temporarily remove the snap ring, attach the selected flange and restore the snap ring.
      NOTE: Secure the snap ring so that its gap is visible through the groove of the transaxle case.
      Fig 35: Attaching Selected Flange And Restore Snap Ring
      G04488481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL DIRECT CLUTCH 
    1. Install the bearing race to the direct clutch.

      Standard bearing diameter 

      STANDARD BEARING DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing race 30.3 mm (1.193 in.) 46.0 mm (1.811 in.)
      Fig 36: Installing Bearing Race To Direct Clutch
      G04488482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the direct clutch and thrust needle roller bearing to the rear planetary sun gear.
      NOTE: The disc in the direct clutch should completely align with the hub attached outside the rear planetary sun gear. Otherwise, the rear cover cannot be installed.
      Fig 37: Installing Direct Clutch And Thrust Needle Roller Bearing To Rear Planetary Sun Gear
      G04488483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Clean the connector part of the transaxle case and rear cover.
    4. As shown in the illustration, place a straightedge on the direct clutch drum and measure the distance between the transaxle case and the straightedge using a vernier caliper (Dimension B).
      Fig 38: Measuring Distance Between Transaxle Case And Straightedge
      G04488484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Measure the 2 places of the rear cover as shown in the illustration and calculate a dimension C using the following formula.

      HINT:

      Dimension C = Dimension (1) - Dimension (2)

    6. Calculate the end play value using the following formula. Select a thrust bearing which satisfies the end play value and install it.

      End play: 0.198 to 0.936 mm (0.00800 to 0.03685 in.) 

      NOTE: Make sure that the colored race side is facing the direct clutch assembly.
      Fig 39: Measuring Places Of Rear Cover
      G04488485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      End play = Dimension C - Dimension B

      Standard bearing thickness and diameter 

      STANDARD BEARING THICKNESS AND DIAMETER SPECIFICATION

      Thickness Inside Outside
      3.58 mm (0.1409 in.) 53.6 mm (2.110 in.) 69.6 mm (2.740 in.)
      3.88 mm (0.1528 in.) 53.6 mm (2.110 in.) 70.18 mm (2.763 in.)
  18. INSTALL NO. 1 GOVERNOR APPLY GASKET 
    1. Install 2 new apply gaskets to the transaxle.
      Fig 40: Installing Apply Gaskets To Transaxle
      G04488486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL FRONT CLUTCH APPLY TUBE 
    1. Install the clamp to the front clutch apply tube.
      NOTE: Make sure to install the clamp to the apply pipe before installing the apply pipe to the transaxle case. This prevents the apply pipe from being deformed or damaged.
      Fig 41: Installing Clamp To Front Clutch Apply Tube
      G04488487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL BRAKE APPLY TUBE 
    1. Install the clamp to the brake apply tube.
      NOTE: Make sure to install the clamp to the apply pipe before installing the apply pipe to the transaxle case. This prevents the apply pipe from being deformed or damaged.
      Fig 42: Installing Clamp To Brake Apply Tube
      G04488488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 apply tubes to the transaxle with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      NOTE: Each pipe should be securely inserted until it reaches the stopper.
      Fig 43: Installing Apply Tubes To Transaxle With Bolt
      G04488489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL NO. 1 TRANSAXLE CASE PLUG 
    1. Install 2 new O-rings to the 2 plugs.
    2. Install the 2 plugs to the transaxle rear cover.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

      Fig 44: Installing Plugs To Transaxle Rear Cover
      G04488490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL TRANSAXLE REAR COVER SUBASSEMBLY 
    1. Using SST and a press, press in the bearing.

      SST 09950-60010 (09951-00230, 09951-00350) 

      Standard depth: 12.05 to 12.75 mm (0.4744 to 0.5020 in.) 

      NOTE:
      • Face the inscribed mark side of the bearing race up.
      • Repeat the press-fit until the specified value is obtained.
    2. Apply adhesive to the 2 screws.

      Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent 

      Fig 45: Pressing In Bearing
      G04488491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a T30 "torx" socket, install the transaxle rear cover plate with the 2 screws.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

      Fig 46: Installing Transaxle Rear Cover Plate With Screws
      G04488492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Coat 2 new oil seal rings with ATF, and install them to the transaxle rear cover.
      Fig 47: Installing Oil Seal
      G04488493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove any packing material and be careful not to get oil on the contacting surfaces of the transaxle rear cover or the transaxle.
    6. Apply seal packing to the cover.

      Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent 

    7. Coat the needle roller bearing with ATF.
      Fig 48: Applying Seal Packing To Cover
      G04488494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Apply adhesive to the threads of the bolts labeled A.

      Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent 

    9. Install the 11 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) for bolt A 25 N*m (255 kgf*cm, 18 ft.*lbf) for other bolt 

      Fig 49: Applying Adhesive To Threads Of Bolts Labeled A
      G04488495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL UNDERDRIVE CLUTCH DRUM OIL SEAL RING 
    1. Install 2 new oil seals to the transaxle.
      Fig 50: Installing Oil Seals To Transaxle
      G04488496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL UNDERDRIVE BRAKE PISTON 
    1. Wind a vinyl tape around SST at the 4.0 mm (0.157 in.) above from the bottom end until the thickness of the wound tape is about 5.0 mm (0.197 in.).

      SST 09550-60010 (09951-00320) 

      NOTE: Clean SST to remove deposited oil before winding a vinyl tape.
      Fig 51: Winding Vinyl Tape Around SST
      G04488497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, press in the needle-roller bearing to the transaxle until the wound vinyl tape contacts the transaxle case.

      SST 09550-60010 (09951-00320), 09950-70010 (09951-07100), 09387-00020 

      Fig 52: Pressing In Needle-Roller Bearing To Transaxle Case
      G04487191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Coat 2 new O-rings with ATF, and install them to the underdrive brake piston.
      Fig 53: Installing O-Rings
      G04488499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the underdrive brake piston to the transaxle.
      Fig 54: Installing Underdrive Brake Piston To Transaxle
      G04488500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Install the underdrive brake return spring to the underdrive brake piston.
      Fig 55: Installing Underdrive Brake Return Spring To Underdrive Brake Piston
      G04488501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, a snap ring expander and press, press the return spring and install the snap ring to the transaxle.

      SST 09387-00020 

      NOTE: Do not apply excessive pressure.
      Fig 56: Installing Snap Ring To Transaxle
      G04488502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL NO. 2 UNDERDRIVE CLUTCH DISC 
    1. Install the 3 discs and 3 plates to the transaxle.

      Install in order: P - D - P - D - P - D 

      HINT:

      D = Disc

      P = Plate

      Fig 57: Installing Discs And Plates To Transaxle
      G04488503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the snap ring.
      Fig 58: Installing Snap Ring
      G04488504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a dial indicator, measure the underdrive brake piston stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi).

      Standard piston stroke: 1.81 to 2.20 mm (0.0713 to 0.0866 in.) 

      HINT:

      Select an appropriate flange from the table below so that it will meet the specified value.

      Standard flange thickness 

      Fig 59: Measuring Underdrive Brake Piston Stroke
      G04488505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD FLANGE THICKNESS SPECIFICATION

      Mark Thickness Mark Thickness
      1 3.0 mm (0.118 in.) 3 3.4 mm (0.134 in.)
      2 3.2 mm (0.126 in.) - -
    4. Temporarily remove the snap ring and attach the flange. Restore the snap ring.
  27. INSTALL UNDERDRIVE 1-WAY CLUTCH ASSEMBLY 
    1. Install the outer race retainer to the 1-way clutch.
      Fig 60: Installing Outer Race Retainer To 1-Way Clutch
      G04488506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the underdrive clutch assembly to the 1-way clutch. Rotate the underdrive clutch to check the rotating direction for the lock or free operation.
      Fig 61: Installing Underdrive Clutch Assembly To 1-Way Clutch
      G04488507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 1-way clutch to the transaxle.
      NOTE: Make sure that the mark on the 1-way clutch outer race is visible.
      Fig 62: Installing 1-Way Clutch To Transaxle
      G04488508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver, install the snap ring to the transaxle.
      Fig 63: Installing Snap Ring To Transaxle
      G04488509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL UNDERDRIVE CLUTCH 
    1. Coat the bearing and bearing race with petroleum jelly, and install them onto the underdrive clutch.

      Standard race diameter 

      STANDARD RACE DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing 37.73 mm (1.4854 in.) 58.0 mm (2.283 in.)
      Race 29.9 mm (1.177 in.) 55.5 mm (2.185 in.)
    2. Install the underdrive clutch assembly to the transaxle.
      Fig 64: Installing Underdrive Clutch Assembly To Transaxle
      G04488510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Install the parking lock pawl pin and torsion spring to the parking lock pawl.
      Fig 65: Installing Parking Lock Pawl Pin And Torsion Spring To Parking Lock Pawl
      G04488511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily install the parking lock pawl, shaft and spring to the transaxle case as shown in the illustration.
      Fig 66: Installing Parking Lock Pawl, Shaft And Spring To Transaxle Case
      G04488512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the underdrive planetary gear assembly to the transaxle.
      NOTE: Engage all the discs of the underdrive clutch and hub splines of the underdrive planetary gear assembly firmly and assemble them securely.
      Fig 67: Installing Underdrive Planetary Gear Assembly To Transaxle
      G04488513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the parking lock pawl shaft.
      Fig 68: Installing Parking Lock Pawl Shaft
      G04488514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the pawl shaft clamp with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 69: Installing Pawl Shaft Clamp With Bolt
      G04488515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a straightedge and vernier caliper as shown in the illustration, measure the gap between the top of the differential drive pinion in the underdrive planetary gear and contact surface of the transaxle and housing (Dimension D).
      NOTE: Note down the dimension D as it is necessary for the following process.
      Fig 70: Measuring Gap Between Top Of Differential Drive Pinion In Underdrive Planetary Gear
      G04488516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. As shown in the illustration, measure the 2 places of the transaxle housing. Calculate the dimension E using the formula.
      NOTE: Note down the dimension E as it is necessary for the following process.

      HINT:

      Dimension E = Dimension (1) - Dimension (2)

  30. INSPECT MULTIPLE DISC CLUTCH CLUTCH HUB (See  INSPECTION   ) 
    Fig 71: Identifying Dimension 1 And 2
    G04377762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL MULTIPLE DISC CLUTCH CLUTCH HUB 
    1. Install the bearing race to the transaxle while checking its direction.

      Standard bearing diameter 

      STANDARD BEARING DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing race 34.5 mm (1.358 in.) 48.5 mm (1.909 in.)
      Fig 72: Installing Bearing Race To Transaxle
      G04488518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the thrust needle roller bearing and race with petroleum jelly, and install them onto the multiple disc clutch hub.

      Standard thrust bearing and race diameter 

      STANDARD THRUST BEARING AND RACE DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing 36.3 mm (1.429 in.) 52.25 mm (2.055 in.)
      Fig 73: Installing Thrust Needle Roller Bearing And Race
      G04488519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the input shaft thrust bearing to the multiple clutch hub.

      Standard bearing diameter 

      STANDARD BEARING DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing 23.5 mm (0.925 in.) 44.0 mm (1.732 in.)
    4. Install the forward clutch hub to the transaxle.
      Fig 74: Installing Input Shaft Thrust Bearing To Multiple Clutch Hub
      G04488520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL FORWARD CLUTCH ASSEMBLY 
    1. Install the input shaft thrust bearing to the forward clutch.

      Standard bearing diameter 

      STANDARD BEARING DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing 33.85 mm (1.3327 in.) 52.2 mm (2.055 in.)
      NOTE: Install the thrust bearing properly so that the race "B" will be visible.
      Fig 75: Installing Thrust Bearing
      G04488521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the forward clutch to the multiple clutch hub.
      NOTE: Align the splines of all discs in the forward clutch with those of multiple clutch hub to assemble them securely.
      Fig 76: Installing Forward Clutch To Multiple Clutch Hub
      G04488522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL OVERDRIVE BRAKE GASKET 
    1. Install 2 new overdrive brake gaskets to the transaxle.
      Fig 77: Installing Overdrive Brake Gaskets To Transaxle
      G04488523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL FRONT DIFFERENTIAL ASSEMBLY 
    1. Install the differential assembly to the transaxle.
      Fig 78: Installing Differential Assembly To Transaxle
      G04488524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL NO. 2 THRUST BEARING UNDERDRIVE RACE 
    1. Install the thrust bearing race to the underdrive planetary gear.
      Fig 79: Installing Thrust Bearing Race To Underdrive Planetary Gear
      G04488525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. Calculate the end play value using the following formula and value of Dimensions D and E that were measured when installing the cylindrical roller bearing and underdrive planetary gear. Select an appropriate underdrive planetary gear thrust bearing race No. 2 which satisfies the specified end play value, and install it.

      Standard end play: 0.498 to 0.993 mm (0.0194 to 0.0390 in.) 

      Fig 80: Installing Thrust Needle Roller Bearing
      G04488526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      End play = Dimension E - Dimension D - thrust bearing thickness 3.28 mm (0.1291 in.) - underdrive thrust bearing race thickness.

      Standard race thickness 

      STANDARD RACE THICKNESS SPECIFICATION

      E - D Thickness
      Less then 7.34 mm (0.2890 in.) 3.5 mm (0.138 in.)
      7.34 mm (0.2890 in.) 3.8 mm (0.150 in.)

      Standard bearing and bearing race diameter 

      STANDARD BEARING AND BEARING RACE DIAMETER SPECIFICATION

      Item Inside Outside
      Bearing 53.0 mm (2.087 in.) 78.2 mm (3.079 in.)
      Bearing race 52.1 mm (2.051 in.) 75.5 mm (2.972 in.)
  37. INSTALL OIL PUMP ASSEMBLY 
    1. Install the oil pump to the transaxle with the 7 bolts.

      Torque: 22 N*m (226 kgf*cm, 16 ft.*lbf) 

      Fig 81: Installing Oil Pump To Transaxle With Bolts
      G04488527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL UNDERDRIVE OUTPUT SHAFT OIL SEAL RING 
    1. Install a new oil seal ring to the transaxle housing.
      Fig 82: Installing Oil Seal Ring To Transaxle Housing
      G04488528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL UNDERDRIVE CYLINDRICAL ROLLER BEARING 
    1. Using SST and a press, press in the underdrive cylindrical roller bearing.

      SST 09950-60020, 09950-70010 (09951-07100, 09951-07100) 

      NOTE: Do not apply excessive pressure to it.
      Fig 83: Pressing In Underdrive Cylindrical Roller Bearing
      G04487827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL TRANSAXLE HOUSING 
    1. Remove any packing material and be careful not to get oil on the contacting surfaces of the transaxle case or transaxle housing.
    2. Apply seal packing to the transaxle case.

      Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent 

      Fig 84: Applying Seal Packing To Transaxle Case
      G04488530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the transaxle housing and to the transaxle with the 16 bolts.

      Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf) for bolt A 29 N*m (296 kgf*cm, 21 ft.*lbf) for bolt B and C 

      HINT:

      Each bolt length is indicated below.

      Bolt length: 50 mm (1.969 in.) for bolt A 50 mm (1.969 in.) for bolt B 42 mm (1.654 in.) for bolt C 

      Fig 85: Installing Transaxle Housing And To Transaxle With Bolts
      G04488531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Because the bolt A is a seal bolt, apply the seal packing to new bolts and tighten them within 10 minutes after application.

      Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent 

  41. INSTALL NO. 1 TRANSAXLE CASE PLUG 
    1. Install 2 new O-rings to the 2 plugs.
    2. Install the 2 plugs to the transaxle housing.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

  42. INSPECT INPUT SHAFT END PLAY (See  INSPECTION   ) 
    Fig 86: Installing Plugs To Transaxle Housing
    G04488532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    Fig 87: Fixing Automatic Transaxle Assembly
    G04488533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Coat a new oil seal with ATF, and install it to the transaxle.
    2. Install the oil seal to the transaxle.
      Fig 88: Installing Oil Seal To Transaxle
      G04488534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL PARKING LOCK ROD SUB-ASSEMBLY 
    1. Install the parking lock rod to the manual valve lever.
      Fig 89: Installing Parking Lock Rod To Manual Valve Lever
      G04488535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Install a new spacer and manual valve lever shaft to the transaxle.
      Fig 90: Installing Spacer And Manual Valve Lever Shaft To Transaxle
      G04488536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, tap in a new pin.
      Fig 91: Tapping Pin
      G04488537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the spacer and lever shaft to align the small hole for locating the staking position in the spacer with the staking position mark on the lever shaft.
    4. Using a pin punch, stake the spacer through the small hole.
    5. Check that the spacer does not turn.
      Fig 92: Staking Spacer Through Small Hole
      G04488538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Using needle-nose pliers, install the retainer spring.
      Fig 93: Installing Retainer Spring
      G04488539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL PARKING LOCK PAWL BRACKET 
    1. Install the parking lock pawl bracket with the 2 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Bolt length: 25 mm (0.984 in.) 

      Fig 94: Installing Parking Lock Pawl Bracket With Bolts
      G04488540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL MANUAL DETENT SPRING SUBASSEMBLY 
    1. Install the manual detent spring with the 2 bolts.
      NOTE: Make sure to install the manual detent spring and cover in this order.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) for bolt A 12 N*m (122 kgf*cm, 9 ft.*lbf) for bolt B 

      Fig 95: Identifying Manual Detent Spring
      G04486643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Each bolt length is indicated below.

      Bolt length: 27 mm (1.063 in.) for bolt A 16 mm (0.630 in.) for bolt B 

  50. INSTALL B-3 ACCUMULATOR PISTON 
    1. Coat a new O-ring with ATF, and install it to the B-3 accumulator piston.
      Fig 96: Installing O-Ring
      G04488542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the accumulator B-3 piston and spring with ATF, and install them to the transaxle.

      Standard accumulator spring 

      STANDARD ACCUMULATOR SPRING SPECIFICATION

      Spring Free length Outer diameter Color
      B-3 Inner 60.24 mm (2.3716 in.) 15.9 mm (0.626) Yellowish green
      B-3 Outer 74.61 mm (2.9374 in.) 21.7 mm (0.854 in.) Blue
      Fig 97: Installing Accumulator B-3 Piston And Spring
      G04488543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL C-1 ACCUMULATOR PISTON 
    1. Coat 2 new O-rings with ATF, and install them to the C-1 accumulator piston.
      Fig 98: Installing C-1 Accumulator Piston O-Rings
      G04488544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the accumulator C-1 piston with ATF, and install it to the transaxle.

      Standard accumulator spring 

      STANDARD ACCUMULATOR SPRING SPECIFICATION

      Spring Free length Outer diameter Color
        81.53 mm (3.2098 in.) 18.5 mm (0.728 in.) Pink
      Fig 99: Installing Accumulator C-1 Piston
      G04488545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL C-3 ACCUMULATOR PISTON 
    1. Coat a new O-ring with ATF, and install it to the C-3 accumulator piston.
      Fig 100: Installing O-Ring With ATF
      G04488546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the C-3 accumulator piston with ATF, and install it to the transaxle.
      Fig 101: Installing C-3 Accumulator Piston With ATF
      G04488547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the compression spring from the C-3 accumulator piston.
      Fig 102: Installing Compression Spring From C-3 Accumulator Piston
      G04488548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. INSTALL CHECK BALL BODY 
    1. Install the check ball body and spring.
      Fig 103: Installing Check Ball Body And Spring
      G04488549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. INSTALL TRANSMISSION WIRE 
    1. Coat a new O-ring with ATF, and install it to the transaxle solenoid wire.
      Fig 104: Installing O-Ring
      G04488550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the solenoid wire retaining bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 105: Installing Solenoid Wire Retaining Bolt
      G04488551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. INSTALL BRAKE DRUM GASKET 
    1. Coat a new brake drum gasket with ATF, and install it to the transaxle.
      Fig 106: Installing Brake Drum Gasket With ATF
      G04488552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Coat a new transaxle case 2nd brake gasket with ATF, and install it to the transaxle.
      Fig 107: Installing Transaxle Case 2Nd Brake Gasket
      G04488553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. INSTALL NO. 1 GOVERNOR APPLY GASKET 
    1. Coat a new governor apply gasket No. 1 with ATF, and install it to the transaxle.
      Fig 108: Installing Governor Apply Gasket No. 1 With ATF
      G04488554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Make sure that the manual valve lever position, install the valve body with the 17 bolts to the transaxle.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      HINT:

      Each bolt length is indicated below.

      Bolt length: 25 mm (0.984 in.) for bolt A 41 mm (1.614 in.) for bolt B 45 mm (1.771 in.) for bolt C 

      Fig 109: Installing Valve Body With Bolts To Transaxle
      G04488555Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Push the valve body against the accumulator piston spring and the check ball body to install it.
      • When installing the valve body to the transaxle case, do not hold the solenoids.
      • Tighten the bolts marked by * in the illustration first temporarily because they are positioning bolts.
    2. Connect the 5 solenoid connectors.
    3. Install the ATF temperature sensor, clamp and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

      Fig 110: Installing ATF Temperature Sensor, Clamp And Bolt
      G04488556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF, and install it to the oil strainer.
      Fig 111: Installing O-Ring
      G04488557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the oil strainer and 3 bolts to the valve body.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Fig 112: Installing Oil Strainer And Bolts To Valve Body
      G04488558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY 
    1. Install the 3 magnets in the oil pan.
    2. Install a new oil pan gasket to the oil pan.
      Fig 113: Installing Oil Pan Gasket To Oil Pan
      G04488559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil pan to the transaxle with the 18 bolts.

      Torque: 7.6 N*m (77 kgf*cm, 67 in.*lbf) 

      NOTE: Because the bolts are seal bolts, apply seal packing to new bolts and tighten them within 10 minutes after application.
      Fig 114: Installing Oil Pan To Transaxle With Bolts
      G04488560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. INSTALL SPEED SENSOR 
    1. Coat 2 new O-rings with ATF, and install them to the 2 sensors.
    2. Install the 2 sensors with the 2 bolts to the transaxle.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Fig 115: Installing Sensors With Bolts To Transaxle
      G04488561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. INSTALL OIL COOLER INLET TUBE UNION 
    1. Coat a new O-ring with ATF, and install it to the union.
    2. Install the union to the transaxle.

      Torque: 27 N*m (276 kgf*cm, 20 ft.*lbf) 

      Fig 116: Installing Union To Transaxle
      G04488562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. INSTALL OIL COOLER OUTLET TUBE UNION 
    1. Coat a new O-ring with ATF, and install it to the union.
    2. Install the union to the transaxle case.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      Fig 117: Installing Union To Transaxle Case
      G04488563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSTALL NO. 1 TRANSAXLE CASE PLUG 
    1. Coat 4 new O-rings with ATF, and install them to the 4 plugs.
    2. Install the 4 plugs to the transaxle.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

  65. INSTALL BREATHER PLUG HOSE 
    1. Install the breather plug hose to the breather plug.
      Fig 118: Installing Breather Plug Hose To Breather Plug
      G04488564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.
    2. Install a new lock plate and the nut.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 119: Installing Lock Plate And Nut
      G04488565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily install the control shaft lever.
      Fig 120: Installing Control Shaft Lever
      G04488566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.
    5. Remove the control shaft lever.
      Fig 121: Removing Control Shaft Lever
      G04488567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Align the groove with neutral basic line.
    7. Tighten the 2 bolts.

      Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf) 

      Fig 122: Aligning Groove With Neutral Basic Line
      G04488568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Using a screwdriver, stake the nut with the lock plate.
      Fig 123: Staking Nut With Lock Plate
      G04488569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Install the control shaft lever, washer and nut.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

  67. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Coat a new O-ring with ATF and install it to the hole cover.
    2. Install the hole cover to the transaxle with the bolt.
      Fig 124: Installing Hole Cover To Transaxle With Bolt
      G04488570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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