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Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Rear Brake Pad, Brake Caliper & Brake Rotor >> Installation

Rear Brake Pad, Brake Caliper & Brake Rotor: Installation

  1. INSTALL REAR DISC 
    1. Align the matchmarks of the disc and axle hub and install the disc.
      NOTE: When replacing the disc, select the position that gives the minimum disc runout.
  2. INSTALL REAR DISC BRAKE CYLINDER HOLE PLUG 
    1. Install a new hole plug onto the disc brake cylinder mounting.
  3. INSTALL REAR DISC BRAKE BUSH DUST BOOT 
    1. Apply lithium soap base glycol grease to a new dust boot.
    2. Install the dust boot onto the disc brake cylinder mounting.
  4. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH 
    1. Apply lithium soap base glycol grease to a new slide bush.
    2. Install the slide bush onto the disc brake cylinder mounting.
  5. INSTALL REAR DISC BRAKE CYLINDER MOUNTING 
    1. Install the disc brake cylinder mounting with the 2 bolts and 2 washers.

      Torque: 105 N*m (1,071 kgf*cm, 78 ft.*lbf) 

      Fig 1: Identifying Rear Disc Brake Cylinder Mounting Bolts
      G04965684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE 
    1. Install the 4 pad support plates onto the disc brake cylinder mounting.
  7. INSTALL REAR DISC BRAKE PAD WEAR INDICATOR PLATE 
    1. Install the indicator plate onto the inner side brake pad.

      HINT:

      Install the indicator plate facing downward.

  8. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM 
    NOTE: If necessary, replace the anti squeal shim when replacing the brake pad.
    1. Install the 2 anti squeal shims onto the brake pads.
  9. INSTALL REAR DISC BRAKE PAD 
    1. Install the 2 disc brake pads with anti squeal shims onto the disc brake cylinder mounting.
      NOTE: There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
  10. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY 
    1. Apply lithium soap base glycol grease to the 2 slide pins.
    2. Install the disc brake cylinder onto the disc brake cylinder mounting with the 2 slide pins.

      Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) 

      Fig 2: Locating Cylinder Slide Pins
      G04965676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL REAR FLEXIBLE HOSE 
    1. Install the flexible hose with the union bolt and a new gasket.

      Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf) 

      Fig 3: Locating Union Bolt
      G04965675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. FILL RESERVOIR WITH BRAKE FLUID  (See BLEEDING  )
  13. BLEED BRAKE LINE  (See BLEEDING  )
  14. CHECK FLUID LEVEL IN RESERVOIR  (See BLEEDING  )
  15. CHECK FOR BRAKE FLUID LEAKAGE 
  16. INSTALL REAR WHEEL 

    Torque: 112 N*m (1,137 kgf*cm, 82 ft.*lbf)