LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Rear Brake Flexible Hose >> Installation

Rear Brake Flexible Hose: Installation

  1. INSTALL REAR FLEXIBLE HOSE 
    1. Install the flexible hose with a new clip.
    2. Using a union nut wrench, install the brake tube onto the flexible hose while holding the flexible hose with a wrench.

      Torque: without union nut wrench 

      15 N*m (155 kgf*cm, 11 ft.*lbf) 

      with union nut wrench 

      14 N*m (144 kgf*cm, 10 ft.*lbf) 

      NOTE:
      • This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) (See REPAIR INSTRUCTION ).
      • This torque value is effective when the union nut wrench is parallel to a torque wrench.
    3. Install the flexible hose onto the disc brake cylinder with the union bolt and a new gasket.

      Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf) 

      Fig 1: Locating Flexible Hose
      G05580053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL REAR BRAKE TUBE FLEXIBLE HOSE 
    1. Install the flexible hose with 2 new clips.
    2. Fig 2: Locating Brake Tubes
      G05580054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a union nut wrench, install the brake tubes onto the flexible hose while holding the flexible hose with a wrench.

      Torque: without union nut wrench 

      15 N*m (155 kgf*cm, 11 ft.*lbf) 

      with union nut wrench 

      14 N*m (144 kgf*cm, 10 ft.*lbf) 

      NOTE:
      • This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) (See REPAIR INSTRUCTION ).
      • This torque value is effective when the union nut wrench is parallel to a torque wrench.
  3. FILL RESERVOIR WITH BRAKE FLUID  (See BLEEDING  )
  4. BLEED BRAKE LINE  (See BLEEDING  )
  5. CHECK FLUID LEVEL IN RESERVOIR  (See BLEEDING  )
  6. CHECK FOR BRAKE FLUID LEAKAGE 
  7. INSTALL REAR WHEEL 

    Torque: 112 N*m (1,137 kgf*cm, 82 ft.*lbf)