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Front Brake Pad, Brake Caliper & Brake Rotor: Reassembly

  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG 
  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP 
  3. INSTALL PISTON SEAL 
    1. Apply lithium soap base glycol grease to 4 new piston seals.
    2. Install the 4 piston seals onto the disc brake cylinder.
      NOTE: Securely install the piston seal into the groove of the disc brake cylinder.
  4. INSTALL FRONT DISC BRAKE PISTON 
    1. Apply lithium soap base glycol grease to the 4 disc brake pistons and 4 new cylinder boots.
      2. Fig 1: Identifying Front Disc Brake Piston
      G05112485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 cylinder boots to the 4 disc brake pistons.
    3. Install the 4 disc brake pistons onto the disc brake cylinder.
      NOTE: Do not forcibly install the piston into the disc brake cylinder.
  5. INSTALL CYLINDER BOOT 
    1. Install the 4 cylinder boots onto the disc brake cylinder.
      NOTE: Securely install the cylinder boot into the grooves of the disc brake cylinder and piston.
      Fig 2: Identifying Cylinder Boots
      G05580029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install 4 new set rings.
      NOTE: Do not damage the boot.
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