Front Brake Pad, Brake Caliper & Brake Rotor: Installation

1. Align the matchmarks of the disc and axle hub and install the disc.

   HINT:

   When replacing the disc, select the position that gives the minimum disc runout.

1. Install the disc brake cylinder with the 2 bolts.

   Torque: 123 N*m (1,254 kgf*cm, 91 ft.*lbf) 

   Fig 1: Identifying Disc Brake Cylinder Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a union nut wrench, install the brake tube onto the disc brake cylinder.

   Torque: without union nut wrench 

   15 N*m (155 kgf*cm, 11 ft.*lbf) 

   with union nut wrench 

   14 N*m (144 kgf*cm, 10 ft.*lbf) 

   NOTE:

   • This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) (See REPAIR INSTRUCTION ).
   • This torque value is effective when the union nut wrench is parallel to a torque wrench.
     Fig 2: Identifying Brake Tube Onto Disc Brake Cylinder

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply disc brake grease to both sides of each No. 1 shim.
Fig 3: Identifying Disc Brake Grease Applying Area On Shim
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the No. 1 and No. 2 anti squeal shims onto each brake pad.

1. Install the 2 disc brake pads with anti squeal shims onto the disc brake cylinder.
   NOTE: There should be no oil or grease on the friction surfaces of the disc brake pads or the front disc.

1. Install the anti rattle spring and 2 hole pins onto the disc brake cylinder.

   HINT:

   The anti rattle spring is installed onto the lower hole pin.

2. Install the 2 new pin hold clips onto the hole pin.
   NOTE: Install the pin hold clip with its handle oriented in the center of the vehicle.
   Fig 4: Identifying Pin Hold Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 112 N*m (1,137 kgf*cm, 82 ft.*lbf)