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Front Brake Pad, Brake Caliper & Brake Rotor: Disassembly

  1. REMOVE CYLINDER BOOT 
    1. Using a screwdriver, remove the 4 set rings and 4 cylinder boots from the disc brake cylinder.
      Fig 1: Identifying Set Rings & Cylinder Boots
      G04965665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FRONT DISC BRAKE PISTON 
    1. Prepare a wooden plate to hold the pistons.
      Fig 2: Identifying Wooden Plate
      G05580022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place the plate between the pistons and insert a pad into one side.
    3. Apply compressed air to remove the pistons one side at a time from the disc brake cylinder.
      CAUTION: Do not place your fingers in front of the piston when applying compressed air.
      NOTE: Do not spatter the brake fluid.
      Fig 3: Identifying Pistons Using Compressed Air
      G04965667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE PISTON SEAL 
    1. Using a screwdriver, remove the 4 piston seals from the cylinder.
      NOTE: Do not damage the inner surface or piston seal groove of the cylinder.
      Fig 4: Identifying Piston Seals From Cylinder
      G04965668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP 
  5. REMOVE FRONT DISC BRAKE BLEEDER PLUG