Inspection Procedure

1. Disconnect the L5 fuel sender gauge assembly connector.
Fig 1: Identifying Fuel Sender Gauge Assembly Connector Terminals
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check the meter indicator conditions.

   Standard 

   TESTER CONNECTION SPECIFIED CONDITION
   
   

   Tester Connection	Condition	Specified Condition
   L5-2 - L5-3	Short circuit (Ignition switch ON)	Fuel gauge indicates "F" or more (Combination meter)

   HINT:

   This inspection creates an intentional short circuit between the connector terminals, to check the meter indicator operation.

   NOTE: Perform the check quickly (within less than 10 seconds).
3. Measure the voltage.

   Standard Voltage 

   TESTER CONNECTION SPECIFIED CONDITION
   
   

   Tester Connection	Condition	Specified Condition
   L5-2 - Body ground	Ignition switch ON	4 to 7 V

4. Reconnect the fuel sender gauge assembly connector.

NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

OK: Go to next step 

1. Remove the fuel sender gauge assembly.
   Fig 2: Identifying Fuel Sender Gauge Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that the float position is between E and F.
3. Measure the resistance between terminals 2 and 3 of the fuel sender gauge connector.

   Standard resistance 

   RESISTANCE REFERENCE
   
   

   Float Level	Float Position (mm (in.))	Specified Condition
   F	77.3 (3.04) to 79.3 (3.12)	14.7 Ω to 15.3 Ω
   1/2	1.6 (0.05)	212.5 Ω
   Warning	34.8 (1.37)	375.4 Ω
   E	75.0 (2.95) to 77.0 (3.03)	405 a to 415 Ω

   Fig 3: Identifying Fuel Sender Gauge Assembly Connector Terminals

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Reinstall the fuel sender gauge assembly.

NG: REPLACE FUEL SENDER GAUGE ASSEMBLY  (See REMOVAL )

OK: Go to next step 

1. Disconnect the E13 combination meter assembly connector.
Fig 4: Identifying Combination Meter And Fuel Sender Gauge Assembly Connector Terminals
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the L5 fuel sender gauge assembly connector.
3. Measure the resistance.

   Standard resistance 

   TESTER CONNECTION SPECIFIED CONDITION
   
   

   Tester Connection	Specified Condition
   E13-16 (L) - L5-2	Below 1 Ω
   E13-5 (E3) - L5-3	Below 1Ω
   E13-16 (L) or L5-2 - Body ground	10 kΩ or higher
   E13-5 (E3) or L5-3 - Body ground	10 kΩ or higher

4. Reconnect the combination meter assembly and fuel sender gauge assembly connectors.

NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

OK: REPLACE COMBINATION METER ASSEMBLY  (See REMOVAL  )