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Shift And Select Lever Shaft: Reassembly

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL CONTROL SHAFT COVER OIL SEAL 
    1. Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.

      SST 09950-60010 (09951 -00220), 09950-70010 (09951-07100) 

      Drive in depth: 0.2 to 1.2 mm (0.0079 to 0.0473 in.) 

    2. Coat the lip of control shaft cover oil seal with MP grease.
    Fig 1: Installing Control Shaft Cover Oil Seal
    G05194519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CONTROL SHAFT COVER 
    1. Coat the shift and select lever shaft dust boot with MP grease, install it to the control shaft cover.
    2. Install the control shaft cover to the shift and select lever shaft.

      HINT:

      Install the dust boot with the projection up and the hole side down.

    3. Coat the shift and select lever shaft with MP grease.
      Fig 2: Identifying Dust Boot Projection And Hole Positions
      G05194520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a brass bar and a hammer, tap in the snap ring to the shift and select lever shaft.
    Fig 3: Installing Snap Ring
    G05194521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL SELECT INNER LEVER 
    1. Coat the select return spring seat No. 1 with MP grease, install it to the shift and select lever shaft.
    2. Install the select return spring No. 1 and select inner lever to the shift and select lever shaft.
    3. Using a pin punch (ø 5 mm) and a hammer, install the slotted spring pin to the select lever inner lever.

    Drive in depth: 3.0 to 4.0 mm (0.1181 to 0.1575 in.) 

    Fig 4: Installing Slotted Spring Pin
    G05194522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL SHIFT LEVER INNER NO. 1 
    1. Coat the shift inter lock plate and shift lever inner No. 1 with MP grease.
    2. Install the shift inter lock plate with shift lever inner No. 1 to the shift and select lever shaft.
    3. Using a pin punch (ø 5 mm) and a hammer, install the slotted spring pin to the shift lever inner No. 1.

    Drive in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

    Fig 5: Installing Slotted Spring Pin To Shift Lever Inner No. 1
    G05194523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL SHIFT LEVER INNER NO. 2 
    1. Install the shift lever inner No. 2 to the shift and select lever shaft.
    2. Using a pin punch (ø 5 mm) and a hammer, install the slotted spring pin to the shift lever inner No. 2.

    Drive in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

    Fig 6: Installing Shift Lever Inner No.2
    G05194524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL SELECT SPRING SEAT NO. 2 
    1. Coat the select spring seat No. 2 with MP grease, install it with select return spring No. 2 to the shift and select lever shaft.
    2. Using a plier, install the E-ring to the shift and select lever shaft.
    Fig 7: Installing Select Spring Seat No.2
    G05194525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL SELECTING BELLCRANK NO. 2 BUSH 
    1. Coat the 2 selecting bellcrank No. 2 bushes with MP grease, install them to the selecting bellcrank No. 2.
    Fig 8: Identifying Selecting Bellcrank No.2 Bush
    G05194512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL SELECTING BELLCRANK DUST COVER NO. 2 
    1. Coat the selecting bellcrank dust cover No. 2 with MP grease, install it to the selecting bellcrank No. 2.
    Fig 9: Identifying Selecting Bellcrank Dust Cover No.2
    G05194511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL SELECTING BELLCRANK NO. 2 
    1. Install the selecting bellcrank No. 2, selecting bellcrank No. 2 plate washer and spring washer with nut.

      Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

      Fig 10: Identifying Selecting Bellcrank No.2
      G05194510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL SELECTING BELLCRANK DUST COVER NO. 1 
    1. Install the selecting bellcrank dust cover No. 1 to the selecting bellcrank assembly.
    Fig 11: Identifying Selecting Bellcrank Dust Cover No.1
    G05194509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL CONTROL SHIFT LEVER BUSH 
    1. Coat the control shift lever bush with MP grease, install it to the selecting bellcrank assembly.
    Fig 12: Locating Control Shift Lever Bush
    G05194508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002