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Shift And Select Lever Shaft: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE CONTROL SHIFT LEVER BUSH 
    1. Remove the control shift lever bush from the selecting bellcrank assembly.
    Fig 1: Locating Control Shift Lever Bush
    G05194508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE SELECTING BELLCRANK DUST COVER NO. 1 
    1. Remove the selecting bellcrank dust cover No. 1 from the selecting bellcrank assembly.
    Fig 2: Identifying Selecting Bellcrank Dust Cover No.1
    G05194509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE SELECTING BELLCRANK NO. 2 
    1. Remove the nut, spring washer and selecting bellcrank No. 2 plate washer.
    2. Remove the selecting bellcrank No. 2 from the selecting bellcrank support.
    Fig 3: Identifying Selecting Bellcrank No.2
    G05194510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE SELECTING BELLCRANK DUST COVER NO. 2 
    1. Remove the selecting bellcrank dust cover No. 2 from the selecting bellcrank No. 2.
    Fig 4: Identifying Selecting Bellcrank Dust Cover No.2
    G05194511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE SELECTING BELLCRANK NO. 2 BUSH 
    1. Remove the 2 selecting bellcrank No. 2 bushes from the selecting bellcrank No. 2.
    Fig 5: Identifying Selecting Bellcrank No.2 Bush
    G05194512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE SELECT SPRING SEAT NO. 2 
    1. Using a screwdriver, remove the E-ring, select spring seat No. 2 and select return spring No. 2 from the shift and select lever shaft.
    Fig 6: Removing E-Ring
    G05194513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE SHIFT LEVER INNER NO. 2 
    1. Using a pin punch (ø 5 mm) and a hammer, remove the slotted spring pin and shift lever inner No. 2 from the shift and select lever shaft.

      HINT:

      Make sure the orientation of the shift lever inner No. 2.

    Fig 7: Removing Slotted Spring Pin And Shift Lever Inner No. 2
    G05194514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE SHIFT LEVER INNER NO. 1 
    1. Using a pin punch (ø 5 mm) and a hammer, remove the slotted spring pin, shift lever inner No. 1 and shift inter lock plate from the shift and select lever shaft.

      HINT:

      Make sure the orientation of the shift lever inner No. 1.

    Fig 8: Removing Shift Lever Inner No.1
    G05194515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE SELECT INNER LEVER 
    1. Using a pin punch (ø 5 mm) and a hammer, remove the slotted spring pin, select inner lever, select return spring No. 1 and select return spring seat No. 1.

      HINT:

      Make sure the orientation of the select inner lever.

      Fig 9: Removing Select Inner Lever
      G05194516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE CONTROL SHAFT COVER 
    1. Using 2 screwdrivers and a hammer, tap out the snap ring.

      HINT:

      Use a shop rag or piece of cloth to keep the snap ring from flying.

    2. Remove the control shaft cover and shift and select lever shaft dust boot.
    Fig 10: Removing Control Shaft Cover
    G05194517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE CONTROL SHAFT COVER OIL SEAL 
    1. Using a screwdriver, remove the control shaft cover oil seal from the control shaft cover.
    Fig 11: Removing Control Shaft Cover Oil Seal
    G05194518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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