Input Shaft: Reassembly

WARNING: This page is about a different variant/trim than selected.

INSPECT INPUT SHAFT (see )INSPECTION
INSPECT 4TH GEAR (see )INSPECTION
INSPECT 3RD GEAR (see )INSPECTION
INSPECT 4TH GEAR SYNCHRONIZER RING (see )INSPECTION
INSPECT 3RD GEAR SYNCHRONIZER RING (see )INSPECTION
INSPECT TRANSMISSION HUB SLEEVE NO. 2 (see )INSPECTION

Fig 1: Measuring Width Of Transmission Hub Sleeve No. 2 Groove
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INSTALL TRANSMISSION HUB SLEEVE NO. 2
1. Coat the transmission hub sleeve No. 2 with gear oil, install it to the transmission clutch hub No. 2.
  NOTE: Do not set the transmission clutch hub sleeve No. 2 and the transmission clutch hub No. 2 in incorrect orientation.
2. Using a screwdriver, install the 3 synchromesh key springs with 3 synchromesh shifting keys to the transmission clutch hub No. 2.
Fig 2: Installing Transmission Hub Sleeve No. 2 With Gear Oil
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INSTALL 3RD GEAR NEEDLE ROLLER BEARING
1. Coat the 3rd gear needle roller bearing with gear oil, install it to the input shaft.
Fig 3: Identifying 3rd Gear Needle Roller Bearing
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INSTALL 3RD GEAR
1. Coat the 3rd gear with gear oil, install it to the input shaft.
Fig 4: Identifying 3rd Gear
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INSTALL 3RD GEAR SYNCHRONIZER RING
1. Coat the 3rd gear synchronizer ring with gear oil, install it to the 3rd gear.
Fig 5: Identifying 3rd Gear Synchronizer Ring Key Position
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INSTALL TRANSMISSION CLUTCH HUB NO. 2

Using SST and a press, install the transmission clutch hub No. 2 to the input shaft.
SST 09316-60011 (09316-00021)

Fig 6: Installing Transmission Clutch Hub No. 2 To Input Shaft
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Select a snap ring from the table below that will make the thrust clearance of the transmission clutch hub No. 2 below 0.1 mm (0.0039 in.)

Snap ring thickness:

SNAP RING THICKNESS SPECIFICATION CHART

Mark	Thickness: mm (in.)	Mark	Thickness: mm (in.)
0	2.30 (0.0906)	3	2.48 (0.0976)
1	2.36 (0.0929)	4	2.54 (0.1000)
2	2.42 (0.0953)	5	2.60 (0.1024)

Fig 7: Installing Snap Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brass bar and a hammer, tap in the snap ring.
NOTE: Take care not to damage the journal surface of the input shaft.

INSTALL 4TH GEAR SYNCHRONIZER RING
1. Coat the 4th gear synchronizer ring with gear oil, install it to the transmission clutch hub No. 2.
Fig 8: Identifying 4th Gear Synchronizer Ring Key Position
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 4TH GEAR NEEDLE ROLLER BEARING
1. Coat the 4th gear needle roller bearing and 4th gear bearing spacer with gear oil, install them to the input shaft.
Fig 9: Identifying 4th Gear Needle Roller Bearing
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 4TH GEAR
1. Coat the 4th gear with gear oil, install it to the input shaft.
Fig 10: Identifying 4th Gear
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INSTALL INPUT SHAFT REAR RADIAL BALL BEARING

Using SST and a press, install the input shaft rear radial ball bearing to the input shaft.
SST 09636-20010

Fig 11: Installing Input Shaft Rear Radial Ball Bearing To Input Shaft
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Select a snap ring from the table below that will make the thrust clearance of the input shaft rear radial ball bearing below 0.1 mm (0.0039 in.)

Snap ring thickness:

SNAP RING THICKNESS SPECIFICATION CHART

Mark	Thickness: mm (in.)	Mark	Thickness: mm (in.)
0	2.29 (0.0901)	3	2.47 (0.0972)
1	2.35 (0.0925)	4	2.53 (0.0996)
2	2.41 (0.0948)	5	2.59 (0.1019)

Using a brass bar and a hammer, tap in the snap ring.
NOTE: Take care not to damage the journal surface of the snap ring.

Fig 12: Tapping Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002