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Input Shaft: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. INSPECT 4TH GEAR THRUST CLEARANCE  (see )INSPECTION 
  2. INSPECT 3RD GEAR THRUST CLEARANCE  (see )INSPECTION 
  3. INSPECT 4TH GEAR RADIAL CLEARANCE  (see )INSPECTION 
  4. INSPECT 3RD GEAR RADIAL CLEARANCE  (see )INSPECTION 
  5. REMOVE 4TH GEAR 
    1. Using 2 screwdrivers and a hammer, tap out the snap ring.

      HINT:

      Use a shop rag or piece of cloth to keep the snap ring from flying.

      Fig 1: Tapping Out Snap Ring
      G04831840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, remove the input shaft rear radial ball bearing and 4th gear from the input shaft.

      SST 09950-00020 

      NOTE:
      • Do not tighten SST excessively.
      • Support the input shaft assembly by hand so that it will not be dropped off.
      Fig 2: Removing Input Shaft Rear Radial Ball Bearing And 4Th Gear From Input Shaft
      G05194427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE 4TH GEAR NEEDLE ROLLER BEARING 
    1. Remove the 4th gear needle roller bearing and 4th gear bearing spacer from the input shaft.
    Fig 3: Identifying 4Th Gear Needle Roller Bearing
    G04831842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE 4TH GEAR SYNCHRONIZER RING 
    1. Remove the 4th gear synchronizer ring from the transmission clutch hub No. 2.
    Fig 4: Identifying 4Th Gear Synchronizer Ring
    G04831843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE 3RD GEAR 
    1. Using 2 screwdrivers and a hammer, tap out the snap ring.

      HINT:

      Use a shop rag or piece of cloth to keep the snap ring from flying.

      Fig 5: Tapping Out Snap Ring
      G04831844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, remove the transmission clutch hub No. 2 and 3rd gear from the input shaft.

      SST 09950-00020 

      NOTE:
      • Do not tighten SST excessively.
      • Support the input shaft by hand so that it will not be dropped off.
      Fig 6: Removing Transmission Clutch Hub No. 2 And 3rd Gear From Input Shaft
      G05194431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE 3RD GEAR SYNCHRONIZER RING 
    1. Remove the 3rd gear synchronizer ring from the 3rd gear.
      Fig 7: Removing 3rd Gear Synchronizer Ring
      G05194432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE 3RD GEAR NEEDLE ROLLER BEARING 
    1. Remove the 3rd gear needle roller bearing from the input shaft.
    Fig 8: Identifying 3rd Gear Needle Roller Bearing
    G04831847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSMISSION HUB SLEEVE NO. 2 
    1. Remove the transmission hub sleeve No. 2, 3 shifting key No. 2 and 3 shifting key spring No. 2 from the transmission clutch hub No. 2.

    HINT:

    Using a shop rag or piece of cloth to prevent the shifting key and shifting key spring from being scattered.

  12. INSPECT INPUT SHAFT  (see )INSPECTION 
  13. INSPECT 4TH GEAR  (see )INSPECTION 
    Fig 9: Identifying Transmission Hub Sleeve No.2
    G04977395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSPECT 3RD GEAR  (see )INSPECTION 
  15. INSPECT 4TH GEAR SYNCHRONIZER RING  (see )INSPECTION 
  16. INSPECT 3RD GEAR SYNCHRONIZER RING  (see )INSPECTION 
  17. INSPECT TRANSMISSION HUB SLEEVE NO. 2  (see )INSPECTION 
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