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Clutch Master Cylinder: Reassembly

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  1. INSTALL CLUTCH MASTER CYLINDER KIT 
    1. Coat parts with lithium soap base glycol grease, as shown in the illustration.
    2. Install the piston with spring into the cylinder.
      NOTE: Be careful not to damage the inside of the cylinder body.
      Fig 1: InstallingPiston With Spring Into Cylinder
      G05194180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the stop plate to the push rod.
    4. Install the push rod to the cylinder body.
    5. While pushing the push rod, using snap ring pliers, install the snap ring.
      Fig 2: Installing Snap Ring Using Snap Ring Pliers
      G05194179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the boot to the cylinder body.
    7. Install the lock nut to the push rod.
    8. Temporarily install the clevis with the lock nut to the push rod.
    9. Install the inlet union and a new grommet.
    10. Using a pin punch and a hammer, drive in the slotted spring pin.

      Protrusion: 

      1.5 to 3.5 mm (0.059 to 0.138 in.) 

      Fig 3: Driving In Slotted Spring Pin
      G05194182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002