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Clutch Master Cylinder: Disassembly

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  1. REMOVE CLUTCH MASTER CYLINDER KIT 
    1. Using a pin punch and a hammer, drive out the slotted spring pin.
      Fig 1: Driving Out Slotted Spring Pin Using Pin Punch And Hammer
      G05194178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the inlet union and grommet.
    3. Loosen the lock nut, and remove the clevis.
    4. Remove the lock nut from the push rod.
    5. Remove the boot from the cylinder body.
    6. While pushing the push rod, using snap ring pliers, remove the snap ring.
      Fig 2: Removing Snap Ring Using Snap Ring Pliers
      G05194179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the push rod from the cylinder body.
      NOTE: The piston may pop up out of the cylinder body. Therefore, slowly remove the push rod from the cylinder body.
    8. Remove the stop plate from the push rod.
    9. Remove the piston with spring from the cylinder.
      NOTE: Be careful not to damage the inside of the cylinder body.